Page 157 - Improving Machinery Reliability
P. 157

Machinery Reliability Audits and Reviews   129

                    12. Lube oil assembly drawing and list of connections
                         These are required for contractor’s (purchaser’s) connecting design.
                    13. Lube oil component drawings and data, including:
                       a. Pumps and drivers:
                         1. Certified dimensional outline drawing
                         2. Cross section and bill of materials
                         3. Mechanical seal drawing and bill of materials
                         4. Performance curves for centrifugal pumps
                         5. Priced spare parts list and recommendations
                         6. Instruction and operating manuals
                         7. Completed data forms for pumps and drivers
                       b. Coolers, filters, and reservoir:
                         1. Fabrication drawings
                         2. Maximum, minimum, and normal liquid levels in reservoir
                         3. Completed data form for cooler(s)
                         4. Priced spare parts list and recommendations
                       c. Instrumentation:
                         1. Controllers
                         2. Switches
                         3. Control valves
                         4. Gauges
                         Refer back to item  10. The same reviews are necessary here. Note here that
                       performance curves are required whenever pumps are involved, regardless of
                       whether they are of the centrifugal or positive-displacement (screw) type. Pos-
                       itive-displacement pumps undergo “slippage” which varies with the viscosity
                       of pumpage.
                         Instruction and operating manuals are intended for future incorporation in
                       owner’s  “Mechanical  Procedures  Manual”  and conventional  plant operating
                       manuals.
                    14. Electrical and instrumentation schematics and bill of materials
                         The machinery review engineer should be given responsibility for obtaining
                       these data and forwarding them to his electricalhnstrument  engineering coun-
                       terparts for review and comment.
                    15. Electrical and instrumentation arrangement drawing and list of connections
                         Same as item  14. At  the completion  of  reviews  by  electrical/instrument
                       engineering personnel, the final arrangement will be implemented by the con-
                       tractor.
                    16. Polytropic head and polytropic efficiency versus ICFM curves for each section
                       or casing on multiple section or casing units in addition to composite curves at
                       80%, 90%, loo%, and 105% of rated speed
                         Note; Request  information  on probable location  of  surge line for various
                       molecular weight gases, as required.
                         These are important data for future uprate and general performance verifica-
                       tion studies, and can be used for purchaser’s check on vendor’s predicted per-
                       formance.
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