Page 360 - Injection Molding Advanced Troubleshooting Guide
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356   37 Pin Push




               „  „37.2„ Pin Push Troubleshooting Chart



               Table 37.1 shows the pin push troubleshooting chart.


               Table 37.1 Pin Push Troubleshooting Chart
                Molding Process   Mold              Machine          Material
                high or low second-   sticking      machine performance  release agent
                stage pressure
                low or high mold   lack of ejection  ejector plate   moisture content
                  temperature
                high melt temperature  lack of draft  velocity to pressure   fillers
                                                    transition
                fast ejector speed  cavity balance                    
                cooling time                                          






               „  „37.3„ Pin Push Troubleshooting


               Pin push usually is a defect where the ejection force on a part distorts the wall of
               the part. Many factors can impact the tendency of the wall stock to be distorted
               resulting in pin push.



               37.3.1„ Pin Push Troubleshooting Mold Process Issues

               Molding concerns for pin push include the following:
                  ƒ High or low second-stage pressure
                  ƒ Low or high mold temperature
                  ƒ High melt temperature
                  ƒ Fast ejector speed
                  ƒ Cooling time

               37.3.1.1„  Molding Process: High or Low Second-Stage Pressure

               Second-stage pressure has a large impact on how a part sticks or shrinks onto a
               mold. Depending on the detail on the ejector side of the mold both over-packing
               and under-packing of the plastic can lead to pin push.
               Over-packing of the plastic can reduce the amount of shrink on the molded part,
               which can in turn lead to ribs and other details that are packed so tight that they
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