Page 8 - Injection Molding Advanced Troubleshooting Guide
P. 8

Contents

















          Preface  .........................................................   V

          About the Authors  ..............................................  VII


          1    Troubleshooting Methodology  ..............................     1
          1.1  Troubleshooting ..............................................  1
          1.2  What Makes an Effective   Troubleshooter?  ........................  1
          1.3  What Makes an Ineffective  Troubleshooter?  ......................  3

          1.4  Troubleshooting Methodology  ..................................  3
               1.4.1  STOP: Systematically ...................................  4
               1.4.2  STOP: Think  ..........................................  6
               1.4.3  STOP: Observe  ........................................  7
               1.4.4  STOP: Proceed  ........................................  10
               1.4.5  STOP: Troubleshooting Cycle  ............................  12
               1.4.6  Hard Fix versus Processing around Problem  ...............  13
               1.4.7  Troubleshooting Tools  ..................................  13
               1.4.8  Troubleshooting Methodology Summary  ..................  18

          2    Troubleshooting Tool Kit  ...................................  21

          2.1  Lockout/Tagout  ..............................................  21
          2.2  Hand Tools  ..................................................  21
          2.3  Pyrometer ...................................................  22
          2.4  Spotting Blue  ................................................  22
          2.5  Measurement Tools ...........................................  22
          2.6  Multimeter  ..................................................  22
          2.7  Process Monitoring Equipment  .................................  23

          2.8  Moisture Analyzer ............................................  23
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