Page 221 - Intro Predictive Maintenance
P. 221

212       An Introduction to Predictive Maintenance

         lubricants before dispensing ensures that the vendor has supplied the correct
         lubricant.


         Oil Storage
         Correct labeling, including materials safety display system (MSDS), must be clearly
         installed to ensure proper use of the contents. Proper stock rotation and storage
         methods must be considered to prevent the possibility of the degradation of the phys-
         ical, chemical, and cleanliness requirements of the lubricant throughout the storage
         and dispensing phase.


         Handling and Dispensing
         Handling and dispensing methods must ensure that the health and cleanliness of the
         lubricant meet the specifications required by the equipment. All opportunities for con-
         tamination must be eliminated. Prefiltering of all lubricants should be performed to
         meet the specific equipment requirements. Preventive maintenance activities involv-
         ing oil drains, top-ups, sweetening, flushing, or reclaiming. Information should be
         recorded and forwarded to the individual responsible for the oil analysis program
         group in a timely manner. Record keeping of any activity involving lubricant con-
         sumption, lubricant replacement, and/or lubricant top-ups must be implemented and
         maintained.


         Waste Oil
         Oil deemed unfit for equipment usage must be disposed of in the correct storage con-
         tainer for that type of lubricant and properly marked and labeled. The lubricant must
         then be classified for the type of disposal and removed from the property without
         delay. Long storage times allow for the introduction of contaminants and could result
         in reclassification.


         9.2.3 Baseline Signature
         The baseline signature should be designed to gather and analyze all data required to
         determine the current health of the equipment and lubricant in relationship to the
         alarms and targets derived from the audit. The baseline signature or baseline reading
         requires a minimum of three consecutive, timely samples, preferably in a short dura-
         tion (i.e., one per month) to effectively evaluate the present trend in the equipment
         condition.


         Equipment Evaluation
         Observing, recording, and trending operating equipment along with the environmen-
         tal conditions, including equipment temperature readings, are required at the same
         time as the lubricant sample is obtained. This information is used in troubleshooting
         or detecting the root-cause of any anomalies discovered.
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