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110  Feed  systems

                 feeder'.  This  is a  multi-stage centrifugal  pump driven  by a constant-
                 speed  electric  motor.  The  number of  stages is determined  by the  feed
                 quantity and  discharge  pressure.
                   Steam  turbine-driven  feed  pumps  are  usual  with  high-pressure
                 watertube  boiler  installations.  A  typical turbo-feed  pump  is  shown  in
                 Figure  5.10. The  two-stage horizontal centrifugal  pump is driven by an
                 impulse  turbine,  the  complete  assembly  being  fitted  into  a  common
                 casing. The  turbine is supplied  with steam directly from  the  boiler  and
                 exhausts into a back-pressure  line which  can  be used  for  feed  heating.
                 The  pump bearings are  lubricated by filtered water which is tapped  off
                 from  the first-stage impeller. The  feed discharge pressure  is maintained
                 by a governor, and  overspeed  protection  trips are  also provided.


                 High-pressure feed  heater
                 The  high-pressure  feed  heater  is a heat exchanger of the shell and tube
                 type  which  further  heats  the  feedwater  before  entry  to  the  boiler.
                 Further  heat may be added to the feedwater without its becoming steam
                 since its pressure  has  now been  raised  by the  feed pump.
                   The  incoming feedwater circulates through  U-tubes with the  heating
                 steam  passing over the  outside  of the  tubes.  Diaphragm plates  serve to
                 support  the tubes and direct  the steam through  the heater. A steam trap
                 ensures  that  all  the  heating  steam  is  condensed  before  it  leaves  the
                 heater.  Bled steam from  the  turbine will be used  for heating.


                 Operation  and  maintenance
                 During operation  the feed system must maintain a balance between feed
                 input and steam output, together  with a normal water level in the  boiler.
                 The  control  system used  is described  in Chapter  15.
                   The  condenser  sea water boxes are  protected by sacrificial  mild steel
                 plates  which  must  be  renewed  regularly.  The  tube  plates  should  be
                 examined  at  the  same  time to  ensure  no  erosion  has  taken  place  as a
                 result of too high a circulating water speed. Any leaking tubes will cause
                 feedwater  contamination,  and  where  this  is  suspected  the  condenser
                 must be tested. The  procedure  is mentioned  in Chapter 7.
                   Extraction  pumps  should  be  checked  regularly  to  ensure  that  the
                 sealing arrangements  are  preventing air from  entering the system. It is
                 usual  with  most types of  glands  to  permit  a  slight leakage  of  water to
                 ensure  lubrication  of the shaft  and  the  gland.
                   Air ejectors  will operate inefficiently  if the  ejector  nozzles are  coated
                 or eroded. They  should be inspected  and cleaned or replaced  regularly.
                 The vacuum retaining valve should be checked for air tightness and also
                 the  ejector casing.
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