Page 53 - Introduction to chemical reaction engineering and kinetics
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2.4 Plug-Flow Reactor (PFR) 35


                                                   t =  v/q,  (constant  density)            (2.4-8)


                           whether  V  represents the total volume of the vessel, in which case  t  is the residence time
                           of fluid in the vessel  (-  ffor  a CSTR in equation 2.3-l),  or part of the volume from the
                           inlet  (V  = 0). Equation 2.2-10 is the same for both a BR and a PFR for constant density
                           with this interpretation oft for a PFR.






                           Calculate (a) the residence time,  t,  and (b) the space time, r,  and (c) explain any difference
                           between the two, for the gas-phase production of  C,H,  from C,H,  in a cylindrical PFR of
                           constant diameter, based on the following data and assumptions:

                             (1) The feed is pure C,H,  (A) at 1 kg s-l,  1000 K and 2 bar.
                             (2) The reaction rate is proportional to  cA  at any point, with a proportionality constant
                                 of  kA  = 0.254 s-l  at 1000 K (Froment and Bischoff, 1990, p. 351); that is, the rate
                                 law is (-rA)  =  kAcA.
                             (3) The reactor operates isothermally and at constant pressure.
                             (4) fA = 0.20 at the outlet.
                             (5) Only  C,H,  and  H,  are formed as products.
                             (6) The flowing system behaves as an ideal-gas mixture.


      SOLUTION

                           (a) In Figure 2.4, the gas flowing at a volumetric rate  q  at any point generates the control
                           volume  dV  in time dt. That is.

                                                  dV  = qdt    o r   dt  = dVlq

                           The total residence time, t, is obtained by integrating from inlet to outlet. For this, it is
                           necessary to relate V  and  q  to one quantity such as fA,  which is zero at the inlet and 0.2 at
                           the outlet. Thus,



                                                                                              (2.4-9)



                                                   =  FAodfJd-  TA)                 from equation  2.4-4
                                                     I

                                                   =  FAodfAlqkACA                  from rate law given
                                                     I
                                                   =  (FAolkA)   dfA/FA             from equation  2.3-7
                                                             I

                                                   =  (F/,olkA)   dfAIFAo(l   -  fA)  from equation  2.3-5
                                                             I
                                                            0.2
                                                   =  (l/k,)   dfA/(l  -  fA)
                                                           I
                                                   =  (1/0.2&-  ln(O.*)]  = 0.89 s
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