Page 229 - Know and Understand Centrifugal Pumps
P. 229

Know and Understand Centrifugal Pumps


        The O-ring  seal gripping the shaft moves
             1,800 rpm x 2 movements/revolution  = 3,600 movements/
             minute.

             3,600 movements/min  x 60 minutes/hour  = 216,000
             movements/hour
             216,000 movements/hour  x 24 hours/day  = 5,184,000
             movements per day
          At  5,184,000  movements (rubs) per day on a shaft spinning at 1,800
          rpm the constant friction will eat a fret mark (groove) into the shaft or
          sleeve in just a few days (Figure 14-12).  The next O-ring seal, installed
          onto this pump, will ride in the groove (cut by the previous seal) and
          never give good service. Again, this is an alignment problem and not a
          seal problem.  Many  seal companies  have  addressed  fretting corrosion
          with a product called self-aligning faces. Both the rotary and stationary
          faces  are  spring  loaded  as  the  faces  push  against  each  other.  The
          opposing springs tend to cancel themselves and the union between the
          seal faces will  always be perpendicular to the shaft  axis. This prevents
          the flexibly mounted shaft seal from dancing and rubbing on the shaft if
          the  pump  parts  should  be  out of alignment.  Another  way  to resolve
          fretting corrosion is to align the pump parts upon rebuilding the pump.


                                                     SHAFT
                                               [ FRElTlNG

                   I                       I -- I

                                               t



        Figure 14-12   __


        Incorrect installation dimension

          Seal faces loaded with over-compressed spring tension, can generate too
          much heat. This will damage the O-ring and even fiacture the seal faces
          from  thermal  expansion  (Figure  14-13).  If  the  spring  tension  is
          inadequate, the faces can leak after a short while as the softer face wears
          against the harder face, and the spring tension relaxes completely. The
          installation dimension is critical to long seal life.
          Most  seal  companies  provide  a  set  of  instructions  and  engineering
          schematic with  each  mechanical seal  to help  the  mechanic  determine
          the correct installation dimension. These instructions assume:
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