Page 197 - Lindens Handbook of Batteries
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8.10        PRIMARY BATTERIES

                 TABLE 8.3  Characteristics of Primary Batteries
                                  Zinc-carbon   Zinc-carbon
                      System       (Leclanché)  (zinc chloride)  Mg/MnO 2  Zn/Alk./MnO 2  Zn/HgO  Cd/HgO                         Zn/Ag O    Zinc/air   Li/SO 2 †   Li/SOCl 2 †    Li/MnO 2 †   Li/FeS 2 †  Solid state
                                                                                                                                     2
                 Chemistry:
                   Anode        Zn          Zn         Mg            Zn         Zn         Cd                                            Zn         Li          Li            Li            Li         Li
                   Cathode      MnO 2       MnO 2      MnO 2         MnO 2      HgO        HgO                                Ag O or AgO  O  (air)   SO 2      SOCl 2        MnO 2         FeS 2      I (P2VP)
                                                                                                                                2
                                                                                                                                                                                                        2
                                                                                                                                          2
                   Electrolyte  NH Cl and ZnCl   2  ZnCl  (aqueous  MgBr  or Mg(ClO )   KOH (aqueous   KOH or    KOH (aqueous   KOH or NaOH   KOH (aqueous   Organic solvent,   SOCl  w/AlCl 4  Organic solvent, salt   Organic solvent,   Solid
                                  4
                                               2
                                                                                                                                                                   2
                                                                 4
                                                          2
                                (aqueous solution)  solution)  (aqueous solution)  solution)  NaOH (aqueous  solution)        (aqueous    solution)  salt solution            solution      salt solution
                                                                                solution)                                     solution)
                          §
                 Cell voltage, V :
                   Nominal           1.5        1.5          1.6         1.5        1.35       0.9                                 1.5       1.5         3.0         3.6            3.0         1.5         2.8
                   Open-circuit    1.5–1.75     1.6         1.9–2.0     1.5–1.6     1.35       0.9                                 1.6       1.45        3.1         3.65           3.3         1.8         2.8
                   Midpoint        1.25–1.1    1.25–1.1     1.8–1.6      1.23      1.3–1.2   0.85–0.75                           1.6–1.5    1.3–1.1    2.9–2.75     3.6–3.3       3.0–2.7      1.6–1.4    2.8–2.6
                   End               0.9        0.9          1.2         0.8        0.9        0.6                                 1.0       0.9         2.0         3.0            2.0         1.0         2.0
                 Operating          –5 to 45  –10 to 50    –40 to 60    –40 to 50  0 to 55   –55 to 80                           0 to 55    0 to 50    –55 to 70    –60 to 85     –20 to 55    –20 to 60  0 to 200
                 temperature, °C
                              §
                 Energy density at 20°C :
                   Button size:
                     Wh/kg                                                81        100        55                                 135        415                                   230
                     Wh/L                                                361        470        230                                530        1350                                  545
                   Cylindrical size:                                                                                                                            Bobbin Spiral-wound Bobbin Spiral-wound
                     Wh/kg           65         85           100         154        105                                                  Prismatic 500  260      590    495    270    261       310       220–280
                     Wh/L            100        165          195         461        325                                                  Prismatic 1250  415     1100   970    620    546       560       820–1030
                 Discharge profile    Sloping  Sloping  Moderate slope  Moderate slope  Flat  Flat                            Flat       Flat       Very flat   Flat          Flat          Medium to high  Moderately flat
                   (relative)                                                                                                                                                                          (at low discharge
                                                                                                                                                                                                       rates)
                 Power density  Low         Low to moderate Moderate  Moderate  Moderate   Moderate                           Moderate   Low        High        Medium (but depen-  Moderate  Medium to high  Very low
                                                                                                                                                                dent on specific
                                                                                                                                                                design)
                 Self-discharge rate at   10     7           3            3          4         3                                   6     3 (if sealed)   2           1–2           1–2          1–2         <1
                 20°C, % loss per year ‡
                 Advantages     Lowest cost; good   Low cost; better  High capacity com-  High capac-  High volumetric  Good perfor-  High energy   High volumetric  High energy   High energy density;   High energy density;   Replacement for   Excellent shelf
                                for noncritical use   performance   pared with zinc-carbon;  ity; good low-  energy density;   mance at high   density; good   energy density;   density; best low-  long shelf life because  good low-temperature,  Zu/alkaline/MnO   life (10–20 y);
                                                                                                                                                                                                      2
                                under moderate   than regular   good shelf life (undis-  temperature and  flat discharge;   and low    high-rate    long shelf life   temperature, high- of protective film  high-rate performance;  batteries for high- wide operating
                                conditions; variety  zinc-carbon  charged)  high-rate perfor-  stable voltage  temperatures;   performance  (sealed)  rate performance;       cost-effective replace-  rate performance  temperature range
                                of shapes and sizes;                 mance; low cost       long shelf life                                          long shelf life           ment for small conven-   (to 200°C)
                                availability                                                                                                                                  tional type cells
                 Limitations    Low energy    High gassing   High gassing (H ) on   Electrolyte leak-  Expensive;   Expensive;    Expensive, but   Not independent  Pressurized system; Voltage delay after   Available in small   Higher cost than   For very low dis-
                                                                2
                                density; poor low-  rate; perfor-  discharge; delayed   age may occur  moderate gra-  low-energy   cost-effective on  of environment— potential safety   storage  sizes; larger sizes being  alkaline batteries  charge rates; poor
                                temperature, high-  mance lower   voltage       vimetric energy   density                     button battery   flooding, drying  problems; toxic   considered; shipment   low temperature
                                rate performance  than premium                  density, poor-                                applications  out; limited   components;        regulated                performance
                                            alkaline batteries                  low-temperature                                          power output  shipment regulated
                                                                                performance
                 Status         High production,    High production,  NLA*  High production;  Phased out   In limited pro-    In production  Moderate pro-  Moderate pro-  Produced in wide   Increasing consumer   Produced in AAA  In production
                                but losing market   but losing mar-  most popular pri- because of toxic  duction being                   duction; key use  duction, mainly   range of sizes and   production  and AA sizes; 9 V   for special
                                share       ket share                mary battery  mercury  phased out                                   in hearing aids  military  designs; mainly for     batteries also   applications
                                                                                           because of toxic                                                     special                     available
                                                                                           components                                                           applications
                                                                                           except for some
                                                                                           special applica-
                                                                                           tions
                 Major types available  Cylindrical single-  Cylindrical   Cylindrical single-cell   Button, cylindri-  NLA *  NLA *  Button batteries   (See Tables 13.5  Cylindrical batter-  (See Sec. 14.6 and    Button and small   Cylindrical cells   (See Sec 31.5.)
                                cell bobbin and   single-cell bob-  bobbin and multicell   cal, and multicell                 (see Table 13.3)  and 13.6, also   ies (see Tables 14.9  Tables 14.11 to 14.13)  cylindrical batteries   and 9 V (see
                                multicell batteries   bin and multicell  batteries (see Table 10.3)  batteries (see                      Chap. 33)  and 14.10)                (see Tables 14.10 and   Table 14.23)
                                (see Table 9.9)  batteries (see   previously available  Tables 11.8 and                                                                       14.18–14.20)
                                            Table 9.9)               11.9)
                    * No longer readily available commercially.
                    † See Chap. 14 for other lithium primary batteries.
                    ‡ Rate of self-discharge usually decreases with time of storage.
                    § Data presented are for 20°C, under favorable discharge condition. See details in appropriate chapter.
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