Page 231 - Manufacturing Engineering and Technology - Kalpakjian, Serope : Schmid, Steven R.
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2 I 0    Chapter 8  Cerami cs, Graphite, Diamond, and Nanomaterials: Structure, General Properties, and Applications
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                                   FIGURE 8.4  Forms of carbon nanotubes: armchair, zigzag, and chiral. Armchair nanotubes
                                   are noteworthy for their high electrical conductivity, whereas zigzag and chiral nanotubes are
                                   semiconductors.
                                   8.7    Diamond
                                   Diamond is a principal form of carbon with a covalently bonded structure. It is the
                                   hardest substance known (7000 to 8000 HK). However, it is brittle and begins to
                                   decompose in air at about 700°C, but it resists higher temperatures in nonoxidizing
                                   environments.
                                        Synthetic (also called industrial) diamond was first made in 1955. A common
                                   method of manufacturing it is to subject graphite to a hydrostatic pressure of
                                   14 GPa and a temperature of 3000°C. Synthetic diamond is identical to natural dia-
                                   mond. It has superior properties because of its lack of impurities and is used exten-
                                   sively in industrial applications. Synthetic diamond is available in various sizes and
                                   shapes; for abrasive machining, the most common grit size is 0.01 mm in diameter.
                                   Diamond-like carbon also has been developed and is used as a diamond film coat-
                                   ing, as described in Section 34.13. Diamond particles also can be coated with nick-
                                   el, copper, or titanium for improved performance in grinding operations.
                                        In addition to its use in jewelry, gem-quality synthetic diamond has possible
                                   applications as heat sinks for computers, in telecommunications and integrated-
                                   circuit industries, and as windows for high-power lasers. Its electrical conductivity is
                                   50 times higher than that of natural diamond, and it is 10 times more resistant to
                                   laser damage.
                                        Because of its favorable characteristics, diamond has numerous important
                                   applications, such as the following:
                                      ° Cutting-tool materials, as a single crystal or in polycrystalline form
                                      ° Abrasives in grinding wheels, for grinding hard materials
                                      ° Dressing of grinding wheels (i.e., sharpening of the abrasive grains)
                                      ° Dies for drawing wire less than 0.06 mm in diameter
                                      ° Coatings for cutting tools and dies.
                                   8.8    Nanomaterials
                                   Important developments have taken place in the production of materials as particles,
                                   fibers, wire, tube, films, and composites having features that are typically on the
                                   order of 1 nm to up to 100 nm. First investigated in the early 1980s and generally
                                   called nanomaterials or nanostructured, nanocrystalline, or nanop/Jase materials,
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