Page 342 - Marks Calculation for Machine Design
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P1: Sanjay
                          January 4, 2005
                                      15:14
        Brown.cls
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                    Similarly, the total length (L total ) of a nut and bolt assembly can be separated into three
                  lengths as given by Eq. (8.12).  APPLICATION TO MACHINES
                                        L total = L grip + L nut + L extra     (8.12)
                  where the grip length (L grip ) is the sum of two lengths, (L T ) and (L UT ),asgivenin
                  Eq. (8.10), and where (L nut ) is the full length of the nut, and (L extra ) is the extra length of
                  the bolt past the nut that typically should be one to two threads after tightening.
                    However, the actual threaded length of the bolt (L threaded ) is also the sum of three lengths,
                  given by Eq. (8.13) as
                                       L threaded = L T + L nut + L extra      (8.13)
                  or solving for the threaded length (L T ) needed to determine the stiffness of the threaded
                  length(k T ) from Eq. (8.6) gives
                                       L T = L threaded − (L nut + L extra )   (8.14)

                    Using Eq. (8.12), the sum (L nut ) plus (L extra ) in Eq. (8.14) can be replaced with
                                        L nut + L extra = L total − L grip     (8.15)

                  so that the threaded length (L T ) becomes
                                       L T = L threaded − (L total − L grip )
                                                                               (8.16)
                                         = L threaded − L total + L grip
                    Therefore, solving for the unthreaded length of the bolt (L UT ) in Eq. (8.10), needed to
                  determine the stiffness of the unthreaded length (k UT ) from Eq. (8.7), gives

                                            L UT = L grip − L T                (8.17)
                  where the grip length (L grip ) will be known from the design drawings, and the total length
                  (L total ) and threaded length (L threaded ) of the bolt can be found from standard references
                  such as Marks’ Standard Handbook for Mechanical Engineers.
                    Also, the threaded cross-sectional area (A T ), which is the tensile-stress area, would be
                  found in these same standard references, such as Marks’, whereas the unthreaded cross-
                  sectional area (A UT ) would be simply calculated using the nominal bolt diameter.
                    Consider the following example for a bolted connection like that shown in Fig. 8.1, except
                  that no washers are used.

                            U.S. Customary                       SI/Metric
                  Example 1. Determine the stiffness of a high-  Example 1. Determine the stiffness of a high-
                  strength diameter steel bolt and nut assembly,  strength diameter steel bolt and nut assembly,
                  with no installed washers, where   with no installed washers, where
                      d bolt = 0.5 in (nominal)          d bolt = 12 mm = 0.012 m (nominal)
                      L total = 2.5 in                   L total = 60 mm = 0.06 m
                    L threaded = 1.25 in               L threaded = 30 mm = 0.03 m
                      L grip = 1.75 in                   L grip = 45 mm = 0.045 m
                                                                    2
                                 2
                       A T = 0.142 in = 1.42 × 10 −1  in 2  A T = 84.3 mm = 8.43 × 10 −5  m 2
                                 6
                                                                            9
                        E = 30 × 10 lb/in 2                E = 207 GPa = 207 × 10 N/m 2
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