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Ch24-I044963.fm  Page 115  Monday, August 7, 2006  11:27 AM
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                  on for individual features [2].





                                             (a)           (b)   Face 1 1
                                                                 F a c e
                                                           (b)
                                       Face 2


                                                    (c)
                                                    (c)
                             Figure2: Extraction of TRV (a) raw stock (b) resigned product (c) extracted TRV


                  3 FEATURE INTERPRETATIONS


                  This  system  offers  multiple  feature  interpretations,  which  are  represented  in  the  form  of MF  st  through  the
                  following  steps:

                  3.1  Extraction  of  TRV

                  Process  planning  starts  with  the  extraction  of  the  removal  area which  is mainly  composed  by the  planes  and
                  cylindrical  surfaces  in this system. The  removal  area  is computed through difference  between the  raw stock and
                  finished  part. The  volume  generated  in  this  subtraction  process  is named  Total  Removal  Volume  (TRV).  Some
                  parts  with  complex  shapes usually  offer  TRV  composed  of more than  one removal  volume,  these volumes  are
                  defined  as  SRV  (Sub Removal  Volumes)  which  will be  handled  respectively.  Fig.2  shows  an example  of the
                  extraction  of TRV composed of four  SRVs, and one of the iaces (Face  1) in the part model and its corresponding
                  face (Face 2) in TRV share the same attributed  infbrmatioa

                  3.2  Decomposition  ofTRVinto  MCPs

                  For generating  enough  sets of  machinable MFs to cope with  diversified  facility  circumstances and disturbances
                  found  in  workplace, each  SRV will be  decomposed  into  Minimum  Convex  Polyhedrons  (MCP)  which can be
                  recomposed  into  multiple  sets  of  manufacturing  features  in  the  next  steps.  In  this  system,  decomposition  is
                  performed  by the  cutting planes that are generated referring to all the planar faces  in  each  SRV. Every planar face
                  which  belongs to  SRV  is extended  enough to  split  SRV (as  in Fig.3). Cylindrical  faces will not be considered  to
                  create cutting faces.  Then system randomly  selects one cutting  face to bisect SRV and  if the SRV is intersected
                  with this cutting face,  several  new volumes which  have one or more created  faces  will  be generated. At the same
                  time, some  faces which are attributed with constraints information  in  the  SRV are split into several small iaces  in
                  separate  MCPs.  The  information  is  to be  inherited  from  parent  laces  to  new-created  faces  for  delivering the
                  demands information about part manufacturing  to later steps. Then the procedures above repeats itself by utilizing
                  other cutting facesto cut all cuttable new-born volumes and original  SRVs  until all the cutting faces are used  The
                  example about decomposition of the former TRV is shown in the Fig.3 (b).
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