Page 198 - Membranes for Industrial Wastewater Recovery and Re-Use
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Industrial wafers  167

           in  the  water  are  defined  and  controlled.  In  most  pharmaceutical  facilities
           municipally  supplied drinking water  is  used  as the  raw  material.  In  a  few
           facilities local borehole water, or sometimes river water, is used as the starting
           material but this must be monitored and tested to show it meets the standards
           required for drinking water.


           3.5.3 Volumes and quality of  aqueous process and waste streams
           Within  a  pharmaceutical  facility there  are  a  wide  range  of  process-related
           aqueous  effluent  streams.  Firstly  there  are  effluent  streams  from  the  water
           purification  process  itself.  Since  these  mostly  contain  the  concentrated
           impurities  present  in  the  drinking  water  supply  it  is  unlikely  that  such
           streams would be suitable for recycling within the water treatment system since
           this would led to accumulation of impurities, but they may be employed in other
           site  applications.  The  typical  waste  streams  are  back-washings  from
           regeneration  cycles  on  multimedia  filters,  organic  scavengers  and  water
           softeners. In a pharmaceutical water system it is common practice to remove
           hardness  from  the  water  by  passing  the  feed  water  through  a  cation  resin
           exchanger  in  the  sodium  form  to  exchange  hardness  ions  (calcium  and
           magnesium) with sodium. Consequently, the RO reject water will normally be
           softened filtered water with a conductivity up to four times that of the potable
           mains feed. Depending on the feedwater conductivity this water may be suitable
           for use for similar applications as those of  recovered grey water, although it
           cannot be reclaimed within the water treatment system.
             Water that may be suitable for recycling within the water treatment system is
           that which  is sent to drain from a final polishing unit, for example the drain
           stream from an electrodeionisation (EDI) unit (Section 2.1.4), where the level of
           concentrated impurities is still less than that present in the mains feed supply.
           The other source may be from water that is sent to drain when the system is in
           internal recycle. Unlike many applications, a pharmaceutical system is typically
           designed to have all water in continuous motion with internal recycle loops on
           the pre-treatment and the purification sections of  the plant as well as the final
           distribution loop. This is because the biofilm growth varies inversely with water
           velocity: continuous motion of  the water suppresses the creation of  bacterial
           colonies or  biofilms  on  the  pipe  making  it  easier  to  maintain  control of  the
           microbiological levels.  This  high-purity  water  is  recirculated  and  becomes
           the feed stream to the RO system, such that the reject water is still of  a high
           quality and would be suitable for reclaim back to the start of the water system.
           The only potential problem with reclaiming this water is that the heat input
           from the RO pump would also be recovered, such that the temperature of  water
           in the system would gradually increase. This may ultimately result in either a
           cooling unit or dumping of water to reduce the temperature.
             Clean in place (CIP) cycle effluent, depending on the type and stage of  the CIP
           process, may contain significant quantities of  product residues and detergents
           from the first rinse cycle or else could contain virtually pure water from final
           rinse.  Most  CIP  systems employ  a  series of  cleaning procedures  operated  at
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