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System design aids  209

           considered.  For  the  case  study, as  presented  above,  it  is  assumed  that  the
           methodology is applicable. However, it is often beneficial, in practical cases, to
           insert  additional  purification  methods  in  the  software.  The  software  then
           provides an accurate solution, and a decision must then be made as to whether it
           should be implemented.
             Although the case study is limited to the textile process, it should be stressed
           that the pinch methodology  applies  across  all industrial  sectors  and all plant
           sixes, from large power generation (Selby and Tvedt, 1998) and paper fabrication
           (Shafiei  et  al.,  2002) plants  to  relatively  small-scale  operations  within  the
           pharmaceutical and food industries (Thevendiraraj et al., 2001). However, it is
           apparent both from examination of the literature and from personal contact with
           engineering firms and research  institutes, that real values indicating targeted
           water usage and/or achieved water usage are very difficult to find, largely due to
           their commercial sensitivity. Moreover, it is very often difficult to be sure that the
           indicated result has actually been implemented. However, it can be stated that
           water savings of  at least 20-60% are achievable through applying water pinch,
           as revealed from some of the references cited below.


           4.2.7 Conclusion
           Software is currently available, based on the water pinch  methodology, that
           allows  one to  target  the minimal  water  usage  at  minimal  cost, taking  into
           account  different  constraints.  Although  the  methodology  is  simple  when
           considering only one contaminant, no purification techniques and no costs, the
           methodology  requires  a  skilled engineer  or  researcher  to  unravel  the whole
           concept when taking into account all these elements. Fortunately, the software
           currently available provides a means for process engineers and researchers to
           tackle these problems without necessitating a fundamental understanding of the
           underlying concepts. The software provides a guide that helps the user through
           the different steps. Moreover, it is obvious that the software can easily be used to
           evaluate  many  different  scenarios  and  investigate  the  influence  of  many
           parameters. However, the software tool should not be considered as a plug-and-
           play  direct  answer to the problem.  Indeed,  without  proper  insight into  the
           methodology, processes  might  be  overlooked  that  play  an important role  in
           reducing the overall water consumption. Identifying solutions that reduce water
           consumption  at the lowest total cost demands the combined skills of both the
           process  engineers  of  the  problem  holder  and  experts  in  water  pinch
           methodology.



           References
           Alva-Argaez. A., Kokossis, A.C. and Smith, R.  (1998a). An  integrated  design
           approach  for  wastewater  minimisation:  theory  and  applications.  IChemE
           Research Event, Newcastle, 7-8  April.
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