Page 18 - Modeling of Chemical Kinetics and Reactor Design
P. 18

Table 1
                                Some branches of science to which kinetics is relevant [1]
                                   Branch                   Applications of kinetics

                              Biology              Physiological processes (e.g., digestion and metabolism),
                                                   bacterial growth
                              Chemical engineering  Reactor design
                              Electrochemistry     Electrode processes
                              Geology              Flow processes
                              Inorganic chemistry  Reaction mechanisms

                              Mechanical engineering  Physical metallurgy, crystal dislocation mobility
                              Organic chemistry    Reaction mechanisms
                              Pharmacology         Drug action
                              Physics              Viscosity, diffusion, nuclear processes
                              Psychology           Subjective time, memory



                                                      CASE STUDY


                                As an introduction to the modeling of chemical kinetics and reactor
                              design, consider the manufacture of ammonia. The synthesis of ammonia
                              is performed on a large scale with over 100 million tons produced each
                              year. Computer simulation of the plant is increasingly employed as
                              the first stage in identifying which parameters control the conversion
                              rate, the product purity, the energy expended, and the production rate.
                              The economic considerations that affect the reduction of costs with
                              increased efficiency and profitability are high. The principal licensors
                              of ammonia synthesis are ICI, Braun, and M.W. Kellogg. Figure 1
                              shows a typical ammonia plant.
                                Ammonia is one of the largest volume inorganic chemicals in the
                              chemical process industries. Its major applications are in the pro-
                              duction of fertilizers, nitrates, sulfates, phosphates, explosives, plastics,
                              resins, amines, amides, and textiles.  The fertilizer industry is the
                              largest user of ammonia, and large quantities must be stored to meet
                              the demand and maintain constant production levels. Ammonia may
                              be stored in very large insulated tanks at pressure near ambient; in
                              large spheres at a moderate pressure, refrigerated to reduce the
                              pressure; and at ambient temperature but higher pressure, corresponding
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