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468                Polymer-based Nanocomposites for Energy and Environmental Applications


                                                +
            n        + 2.33nFeCl 3                  + 0.33Cl –  + 2.33nFeCl + 2nHCl
                                                                    2
                                      *
                N                           N
                H                           H               n
         Fig. 17.2 Chemical polymerization of pyrrole to polypyrrole in the presence of FeCl 3 .


         that the electric conductivity is strongly dependent on the pyrrole/FeCl 3 molar ratio
         and that the solvent used has a considerable influence on the nature of the PPy
         aggregates that are formed. Polypyrrole powder with conductivity as high as
         62 S/cm was synthesized when pyrrole was chemically oxidized with a variety
         of ferric salts [20]. High conductivity was observed especially when strong acid
         anions were used as a dopant.
            During chemical polymerization of PPy, electroneutrality of the PPy matrix is
         maintained by integration of anions from the reaction solution. These counterions
         integrated into the PPy matrix are usually the anion of the chemical oxidant or

         reduced product of the oxidant. Once FeCl 3 or Cl 2 is used as oxidant, Cl ion is
         incorporated as counterion (Fig. 17.2). Elements such as solvent, reaction temper-
         ature, time, nature, and concentration of the oxidizing agent affect the oxidation
         potential of the solution. These in turn have effect on the final conductivity of
         the chemically prepared polypyrrole [15,21]. Elemental analysis results have rev-
         ealed that the composition of PPy prepared chemically is almost similar to the elec-
         trochemically prepared polymer [22].



         17.5    Electrochemical polymerization of pyrrole

         PPy is usually synthesized by electrochemical process, in which pyrrole is dissolved in
         a suitable solvent in the presence of an electrolyte [23–25]. The conductive form of the
         polymer is directly created at the anode of an electrochemical cell and incorporates
         the electrolyte as a counterion. Fig. 17.3 shows a typical electrochemical cell with
         three-electrode configuration (reference electrode, working electrode or anode, and
         counter electrode) [8]. The properties of the film such as morphology (thickness
         and topography), mechanics, and conductivity can be controlled by changing the elec-
         trolyte, deposition time, temperature, or current used in the polymerization. In addi-
         tion, the method of electropolymerization also plays a significant effect on the quality
         of polymer films produced. Potentiostatic methods (constant potential) and cycling
         the potential yield the most consistent films of about the same quality, while
         galvanostatic deposition (constant current) does not produce as good quality film
         as the other methods but good for controlling the film thickness [10]. While electro-
         lytes such as inorganic acids or protic ionic liquids (PILs) are typically required for the
         polymerization of aniline, aromatic sulfonate derivatives are often used for the poly-
         merization of pyrrole [26,27].
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