Page 135 - Pressure Swing Adsorption
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             110                                    PRESSURE SWING ADSORPTION                  EQUILIBRIUM THEORY                                           Ill

             present  four-step  cycle  (with  complete  purge)  may  not  be  the  best  ch01ce.   Removmg the restrictions on  feed comoos1t10n and including tile impact of
              More  will  be  said  about  alternatives  later  in  this  chapter.  Nevertheless,  a   sorotlon on the  mtcrstitial gas velocitv ieads  to a more widely  applicable  and
             simple  matenal baiance can he  used to determine  this parameter, regardless     accurate  model  for  mosi  PSA  systems.  That  approach  was  followed  hy
             of the oncrating conditions. The following  reiatwn  applies for any cycle  thai   Knaebel  and  Hill1.1  for  a  system  havmg  linear  isotherms.  Their  relation  to
              splits  a  binary  mixture  in  which  the  light  component  ts  obtained  as  a  pure   predict  recovery  of  the  light  component,  also  restncted  to  the  case  of
              product, and the only  other effluent stream 1s  the  byproduct:                 complete purge 1s:
                                                                                                   R-          P0-1
                           1                                                                                                                             ( 4.30)
                  EA=J-y  R                                             (4.28)                       n- Ye,[ton  + /3(AP- 1)1
                            B_,   B
                                                                                               In this equation the parameter, fl ( =  H  m the ongmai paper),  1.s  determined
                                                                                               by  ,mtegrat,on  via  Runge-K~tta  or  a  simiiar  approach,- and  1s  somewhat
                4.4.2  Four-Step PSA Cycle:  Pressurization with Feed                          mvolved.  In  general,  ,0  o: JJ   y "  when  /3  - 0  (e.g.,  0.1 ).  while  for  larger
                                                                                                                          8
                                                                                               values of /3,  n 1s  somewhat  largei than  that product. Since n 1s  not a simple
              Wh~t  may  seem  to  be  the  simnlest  modification  of  the  four-steo  cycle
                                                                                               function  of  feed  compositton,  adsorheni  setect1v1ty,  or  operating  pressures,
              outlmed  previously  1s  to  pressurize  with  feed  rather than  the  light  product.
                                                                                               one might expect that the dependence of recovery would  he  equally complex.
              This  arrangement  was  actually  the  cycle  proposed  by  Skarstrom.''  It  seems
              mtuit1vely  possible,  if  not  probable,  that  pressunzmg with  feed  rather  than   The discrepancies  between  the  models,  due  to  differences  m  their  mherent
                                                                                               assumptions,  are discussed  in  Section 4.6.  In addition, some of the subtleties
              product could  produce  more  net  product (i:e.,  have  a higher recovery).  That
                                                                                               of the  pressunzat1on steo are discussed  in  Section 4.9.
              is,  on physical grounds 1t  IS  easy (but deceptive) to regard oressunzatton as a
              "parasitic"  step, since  no  product  evolves.  At  first  giance,  the  basic  mathe-  As  m  the  previous  section,  specific  results  caicu:Jated  from  Eq.  4.30  are
                                                                                               shown  in  Figure  4.5,  for  the  case  of linear  isotherms.  That  figure  illustrates
              m.ittcs would secni to confirm these expectations. For example, m the case_ of
                                                                                               the  effects  of feed  composition  and  pressure  ratJO 'On  product  recovery  for
              pressunzat1on  with  feed,  NPR•  the  moles  consumed  for  pressunzat1on.  ap-
              pears m the ·ctenommator of the defimtion of recovery, as shown  m Ea.  4.29.    two  adsorbent  select1v1ties,  f3  = 0.1  and  0.9,  which  span  the  range  of very
              For  the  counterpart  cycle (pressunzat1on  with  product),  NPR  appeai:s  as  a   easy  to  Quite  difficult  PSA  applications.  The  results,  agam  are  shown  as
                                                                                               three-dimensional surfaces  that  in  this case  have ou1te  different  shaoes.  due
              negative  term  m  the  definition  of recovery,  Ea. 4.26.  Thus,  in  both  cases  1t
                                                                                               to the difference m selectivities. As for  pressunzation with  product,  recovery
              would  appear th~t  pressunzatjon  1s  detenmental  to performance.  Following
              that  notion,  it might be cteducCd  that  the relatively less valuable feed  should   '   of the light component always  decreases as  the amount  of the  heavy compo-
              be  employed for this  puroose, as opposed  to the pure product.        '  I     nent m the feed  increases. In addition,  both surfaces approach an  asvmptote
                Followmg this reasonmg, 1t  is useful to examine oressunzatwn with feed as   I   at  high pressure  ratios,  but,  for  the  low-selectiv1ty  case  (/3  =  0.9),  there  1s  a
              an  alternative  to  oressurization  with  product,  pnmarily  in  order  to  better   l   ridge representmg maximum  recovery at  low  pressure  rat.ios.
              understand  the  PSA cycle,  and  secondarily  to gain  insight  mto  the  develop-  Another relevant  issue  is  the  mherent differences between  the pressunza-
              ment  of  eo_uilibnum  models.  As  ment10ned  earlier,  both  Shenctaiman  and   tmn  methods  discussed.  Thougf1  there  may  he  differences  m  mcchanicai
                     2
                                   3
              Mitchell and Chan et al. ignored the effect of the heavy component on the        complextty  and  other  details,  the  most  significant  difference  1~,  more  than
                                                                                               likely,  between  the  recoveries of the  light product. To expand  on  that  pomt,
              molar  flows  and  velocities.  As  a  result,  their  models  cto  not  distinguish
              between  the  amount  of  gas  reauirecJ  for  pressurization  with  feed  versus   Figure 4.6 shows the  mcremental  improvement in  recovery for  pressurization
              product.  Their predicted  recovery  of the  light  component.  restricted  to  the   by  product versus  pressunzation  by  feed  as  affected 'by  feed  composition  and
              case of cornpiete purge, is:                                                     pressure ratio, again  for  (3  =  0.1  and 0.9. The como'anson  is  again limited  to
                                                                                               systems havmg linear isotherms. As can  be  seen, regardless of the conditions
                                                                                               and  parameters,  the  recovery  of the  iight  component  that  1s  attamable  by
                                                                                               pressunzatton with  product  is  generally suoenor to, that obtainable  by  ores-
                                        Yn,[to'-B  + /3(to- !)]          ( 4.29)               sunzation with feed. The oercentage difference is small for systems with  high
                                                                                               selecttvities,  but  grows  larger  as  select1v1ty  ctroos.  Perhaps  surpnsmgly,  the
              Note that  Yns--+  1 was assumed  by both Shendalman and Mitchell and Chan
                                                                                               difference mcreases as  the pressure rat10  (.¢7)  increases.
              et al., so 1t would be superfluous m the denominator on the nght-hanct side m
                                                                                                  This result underscores the fallacies of the previous mtuitive arguments in
              their  versmns.  It  is  mcludect  here  only  for  completeness.  In  addition,   favor  of oressunzatmn  by  feed,  and  shows  that  it  is  a m1sconceotmn  to view
              Shenctalman  and  Mitchell  assumed  that  f3  = f3A  ,  and  {3 =  1,  while  Chan   pressunzat10n  as a "parasitic" step. The pnmary underlymg prmc1pie 1s  that,
                                                              8
              et al.  assumed  {3  = {3A  /(3  .       11
                                 ll   8 ti
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