Page 256 - Shale Shakers Drilling Fluid Systems
P. 256

238   SHALE SHAKERS AND DRILLING FLUID SYSTEMS



        Problem:                       Items to check:                  Solution:

        Cuttings moving erratically    Unit not level                    Adjust installation to level position;
          on screen                                                       check tank for level alignment
                                       Motor rotational problem          Check manufacturer's
                                                                          recommendations
                                       Shock mount damage                Replace mounts
                                       Drive belt too tight              Adjust to proper manufacturer's setting
                                       Motor failure                     Replace motor
        Mud overflowing screen         Screens plugged                   Replace or clean screens
                                       Wrong screens                    Adjust screen size up or down to
                                                                          determine proper selection
                                       Incorrect deck angle             Temporarily adjust screen angle up
                                                                          or down
                                       Water-wet screens in an          Change screens; add more oil-wetter
                                         oil-based drilling fluid         to drilling fluid
        Oversized cuttings returned    Torn screens                      Replace or repair torn or worn screens
          to active system             Worn tensioning device            Replace
                                       Leaking bypass valve              Repair or replace
                                       Worn screen supports              Replace or repair
                                       Improper screen tensioning       Adjust screen tension
                                       Drilling fluid not added to      Check all procedures for adding or
                                         system through shale shaker      returning drilling fluid (such as
                                         screens                          from trip tanks, etc.)

        No drilling fluid flowing      Valve closed                     Open valve
          to shale shaker              Solids blocking valve or flow    Locate and remove or clear blockage
                                         line
                                       Bypass open                      Open bypass
                                                                        Check bell nipple for overflow

        Screen failure                 Within an hour                   Heavy solids loading
                                                                        Vibrators operating improperly
                                                                        Coarse formations on fine screen
                                                                          cloths
                                       Within a few hours               Loose screen cloth
                                                                        Missing tension bolts or locks
                                                                        Vibrators operating improperly
                                                                        Damaged shaker bed
                                                                        Missing channel rubbers
                                                                        Improper tension
                                       Within a day                     Damaged shaker bed
                                                                        Inoperable vibrator
                                                                        Extremely high mud weights
                                                                        Misalignment of screens
                                                                        Failure to maintain screen tension
                                       Within a few days                Hematite used as a weighting agent
                                                                        Worn channel rubbers
                                                                        Worn side or cross supports
                                                                        Bent drawbars
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