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                                                    CRITERIA FOR BUILDING DESIGN


                                                                              CRITERIA FOR BUILDING DESIGN  5.41

                                              TABLE 5.4 Minimum Effective Throat Thickness of Partial-Joint-Penetration
                                              Groove Welds
                                              Material thickness of thinner part  Minimum effective throat
                                                   joined, in (mm)              thickness, in (mm)
                                                  1
                                                To  / 4 (6) inclusive               1 / 8 (3)
                                                Over  / 4 (6) to  / 2 (13)          3 / 16 (5)
                                                          1
                                                    1
                                                          3
                                                    1
                                                Over  / 2 (13) to  / 4 (19)         1 / 4 (6)
                                                Over  / 4 (19) to 1 / 2 (38)        5 / 16 (8)
                                                    3
                                                           1
                                                     1
                                                            1
                                                Over 1 / 2 (38) to 2 / 4 (57)       3 / 8 (10)
                                                     1
                                                Over 2 / 4 (57) to 6 (150)          1 / 2 (13)
                                                Over 6 (150)                        5 / 8 (16)
                                                Source: “Specification for Structural Steel Buildings,” American Institute of Steel
                                              Construction, Chicago, Ill., 2005, with permission.
                                  with a curved surface (flare V-groove weld). The effective weld size for flare groove welds, when
                                  filled flush to the surface of a round bar, a 90° bend in a formed section, or a rectangular tube is
                                  given in Table 5.5, unless other effective throats are established through testing. The effective size
                                  of flare groove welds that are not filled flush should be reduced from that given in Table 5.5 by
                                  the greatest perpendicular dimension measured from a line flush to the base metal surface to the
                                  weld surface.
                                    For fillet welds, the effective area is the effective length multiplied by the effective throat. The
                                  effective throat is the shortest distance from the root to the nominal face of the weld. The AISC
                                  Specification states that “An increase in effective throat is permitted if consistent penetration beyond
                                  the root of the diagrammatic weld is demonstrated by tests using the production process and proce-
                                  dure variables.” For fillet welds in holes and slots, the effective length is the length of the centerline
                                  of the weld along the center of the plane through the throat. In the case of overlapping fillets, the
                                  effective area must not exceed the nominal cross-sectional area of the hole or slot in the plane of the
                                  faying surface.
                                    The minimum-size fillet welds, as designated by the nominal leg dimension, must be not less than
                                  the size required to transmit calculated forces nor the size as shown in Table 5.6. The maximum size
                                  of fillet welds of connected parts is given by the AISC Specification as follows:

                                                              1
                                       (a) Along edges of material less than  / 4-in (6 mm) thick, not greater than the thickness of the material.
                                                          1
                                       (b) Along edges of material  / 4-in (6 mm) or more in thickness, not greater than the thickness of
                                                 1
                                    the material minus  / 16-in (2 mm), unless the weld is especially designated on the drawings to be built
                                    out to obtain full-throat thickness. In the as-welded condition, the distance between the edge of the
                                                                               1
                                    base metal and the toe of the weld is permitted to be less than  / 16-in (2 mm) provided the weld size
                                    is clearly verifiable.
                                              TABLE 5.5 Effective Weld Sizes of Flare Groove Welds*
                                                Welding process   Flare bevel groove †  Flare V groove
                                              GMAW and FCAW–G         5 / 8 R           3 / 4 R
                                              SMAW and FCAW–S         5 / 16 R          5 / 8 R
                                              SAW                     5 / 16 R          1 / 2 R
                                                *R = radius of joint surface, which can be taken as 2t for HSS.
                                                †For flare bevel groove with R < 0.375 in (10 mm), use only reinforcing fillet weld
                                              on filled flush joint.
                                                Source: “Specification for Structural Steel Buildings,” American Institute of
                                              Steel Construction, Chicago, Ill., 2005, with permission.



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