Page 68 - Toyota Under Fire
P. 68

THE OIL CRISIS AND THE GREA T RECESSION


        Toyota needed to maintain its investments, particularly technol-
        ogy related to environmentally friendly vehicles. Toyota reduced
        costs by delaying some new models, focusing on efficiency, and
        releasing outside subcontractors, but laying off regular engineers
        was out of bounds. In fact, employees of the Toyota Technical
        Center in Michigan (its own corporation, which employs more
        than a thousand key engineering staff members) were ineligible
        for the voluntary separation program. Toyota wanted to keep all
        the engineers it had so painstakingly trained.
            The task ahead for responding to the recession was to cut
        costs without layoffs and to ensure that the company was on a
        sound footing to emerge from the recession stronger than ever.
        As outgoing President Watanabe put it in a joint speech with new
        President Akio Toyoda: “We have let [our strengths] become di-
        luted. We have allowed fixed costs and foreign-exchange risks to
        increase, and our earnings are now overly sensitive to fluctuations
        in unit sales and exchange rates. Furthermore, the speed and ef-
        ficiency of our business operations has been reduced.”
            How did Toyota address these weaknesses? Not by radically
        changing direction, but by getting more aggressive about what it
        had always done: continuous improvement, investing in people,
        and trusting those people to find and implement solutions that
        would cut costs and improve quality and productivity.



            Turning the Recession into Opportunity

        With volumes plummeting in late spring of 2008, Tetsuo Agata was
        named as the new president of Toyota Engineering and Manufactur-
        ing North America (TEMA), the organization that runs Toyota’s
        manufacturing, purchasing, and engineering. Agata was chosen from
        a similar position in Toyota’s European operations because he had


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