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New Pipeline Installations    37

          casing tubes with augers inside to remove spoils. If excessive
          thrust force is applied at the excavation face and not enough soil
          materials excavated and removed, there is a risk of heaving. Unless
          a special push-on jointing system is used, the welding of two pipe
          sections may take several hours. After completion of casing instal-
          lation, the product pipe is installed using spacers or other means
          (a two-phase process).

          1.8.3  Horizontal Directional Drilling

          Advantages
          The major advantage of HDD is its steering capability. In case of hit-
          ting obstacles, the drill head can be pulled back and guided around
          the obstacle. As the HDD system can launch from the ground surface,
          only small entry and reception pits (to collect drilling fluids) are
          required. Therefore, the setup time is relatively shorter than other
          trenchless installation methods. The single HDD drive length that
          can be achieved (up to 6000 ft) is longer than any other non-worker-
          entry trenchless method.

          Limitations
          The disposal of the slurry mixed with soil cuttings needs to be con-
          sidered in advance, especially when no fluid recycling method is to
          be used. Although the U.S. Environmental Protection Agency (EPA)
          does not consider bentonite and certain polymers toxic materials, the
          acceptability of such spoil material varies among local agencies as
          well as landfill owners.
             A thorough site and subsurface investigation is very important, as
          corrective measures applied midway in the drilling or back-reaming
          operation can be very time consuming and costly. When boring
          under roadways or other environmentally sensitive areas, the use of
          pressured fluid may cause serious concerns regarding the possible
          deleterious effect of slurry migration laterally and vertically (also
          called frac-outs). Care should also be taken to prevent possible ground
          movement and loss of slurry to the pavement for shallow soil cove
          installations.
             While Mini-HDD equipment is portable, self-contained, and
          designed to work in small, congested areas, Maxi-HDD operations
          may require a relatively large area for the drilling rig and associated
          equipment at the rig side.  A comparable large area is generally
          required at the product pipe side. Other limitations include the pos-
          sibility that the bore may collapse in some granular (gravelly and
          sandy) soils. In very soft soils, the steering ability may become diffi-
          cult. Not maintaining enough fluid flow to remove cuttings may
          cause a “hydrolock” situation, potentially causing heaving of soil or
          pavement above.
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