Page 355 - Understanding Automotive Electronics
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2735 | CH 10  Page 342  Tuesday, March 10, 1998  1:27 PM



                10                    DIAGNOSTICS




                Table 10.1
                (cont.)
                                                        Circuit Affected           Two-Digit Fault Code
                                            Throttle switch circuit test                   72
                                            Drive (ADL) circuit test                       73
                                            Reverse circuit test                           74
                                            Cruise on/off circuit test                     75
                                            “Set/Coast” circuit test                       76
                                            “Resume/Acceleration” circuit test             77
                                            “Instant/Average” circuit test                 78
                                            “Reset” circuit test                           79
                                            Air conditioner clutch circuit test            80
                                            Display check                                  88
                                            System ready to display engine data            90
                                            All diagnostics complete                       00






                                      an example of two-digit fault code assignment. After all fault codes have been
                                      displayed, the number 70 appears on the climate control head, and the engine
                                      control system awaits further action by the mechanic.
                                          Typically, the “Check Engine” light on the instrument panel is
                                      illuminated whenever any fault occurs. For codes 12 through 38 and 51 in
                                      Table 10.1, this warning light goes out automatically if the malfunction clears.
                                      However, the control module stores the code associated with the detected
                                      failure until the diagnostic system is manually cleared, or until 20 engine cycles
                                      occur with no malfunction. For codes 44 and 45, the “Check Engine” light will
                                      not go out until cleared from memory by the mechanic. For codes 60 through
                                      68, there is no activation of the “Check Engine” light.
                                          Whenever a defect occurs (as indicated by a fault code), the mechanic
                                      must follow a specific procedure to isolate the particular problem. These
                                      procedures are outlined for the mechanic in charts in the shop manuals. An
                                      example procedure will be illustrated here by following the steps necessary to
                                      respond to the specific fault code 13, which indicates that the oxygen (O  or
                                                                                                   2
                                      EGO) sensor is not ready. Recall from the discussion in Chapter 6 that the O
                                                                                                       2
                                      sensor switches between approximately 0 and 1 volt as the mixture switches
                                      between the extreme conditions of lean and rich. Recall also that this voltage
                                      swing requires that the O  sensor must be at a temperature above 200˚C. Fault
                                                           2
                                      code 13 means that the O  sensor will not swing above or below its cold voltage
                                                           2
                                      of approximately 0.5 volt, and that the electronic control system will not go
                                      into closed-loop operation (see Chapters 5 and 7).

                342                   UNDERSTANDING AUTOMOTIVE ELECTRONICS
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