Page 33 - Valve Selection Handbook
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20                   Valve Selection Handbook

           the  gasket  should  be  not  less  than  five  times  its  thickness  to  prevent
           blowout of the gasket without prior leakage warning.


                                VALVE    STEM SEALS

           Compression    Packings

           Construction.  Compression  packings are the sealing  elements in  stuffing
           boxes  (see Figures  3-17 through  3-19).  They  consist  of  a  soft  material
           that is stuffed  into the  stuffing  box and compressed by a gland  to form a
           seal around the valve stem.
              The  packings  may  have  to  withstand  extremes  of  temperature,  be
           resistant  to  aggressive  media,  display  a low  friction  factor  and adequate
           structural  strength, and  be  impervious  to  the  fluid  to  be  sealed.  To meet
           this wide range  of requirements,  and  at  the  same  time  offer  economy of
           use, innumerable types of packing constructions have evolved.
              Constructions  of  compression  packings  for  valve  stems  were,  in  the
           past,  based  largely on  asbestos  fiber  because  of its  suitability for  a wide
           range  of  applications. Asbestos  is  suitable for  extremes  of temperatures,
           is resistant to a wide range  of aggressive  media,  and  does  not change its
           properties  over  time.  On  the  debit  side,  asbestos  has  poor  lubricating
           properties.  Therefore,  a  lubricant must be  added—one  which does  not
           interfere  with the  properties  of  asbestos,  such  as  flake  graphite  or  mica.
           This  combination  is  still  permeable  to  fluids,  and  a  liquid  lubricant is
           added  to  fill  the  voids.  Again,  the  lubricant must not  interfere  with  the
           properties of the construction. This is often  very difficult,  and in response
           to  this  challenge,  thousands  of  variations  of  packings  based  on  asbestos
           have been produced.
             The types of lubricants used for this purpose are oils and greases when
           water and aqueous solutions are to be sealed, and soaps and insoluble sub-
           stances  when  fluids  like  oil  or  gasoline  are  to  be  sealed. Unfortunately,
           liquid  lubricants  tend  to  migrate  under  pressure,  particularly  at  higher
           temperatures,  causing  the  packing  to  shrink and  harden.  Such packings
           must,  therefore, be  retightened  from  time  to  time  to  make up  for  loss  of
           packing  volume. To keep  this  loss  to  a  minimum, the  liquid content of
           valve stem packings is normally held to  10% of the weight of the packing.
             With  the  advent of  PTFE,  a  solid  lubricant became  available  that can
           be used in fibrous packings without the addition of a liquid lubricant.
             Asbestos  is  now  avoided  in  packings  where  possible,  replaced  by
           polymer  filament  yarns, such as PTFE  and aramid,  and by pure graphite
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