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114                                         Chapter 3  A Survey of Engineering Materials


            DAVIS, J. R., ed. 2003. Handbook of Materials for Medical Devices, ASM International, Materials Park, OH.
            GAUTHIER, M. M., vol. chair. 1995. Engineered Materials Handbook, Desk Edition, ASM International,
              Materials Park, OH.
            HARPER, C. A., ed. 2006. Handbook of Plastics Technologies, McGraw-Hill, New York.
            SOMIYA, S., et al., eds. 2003. Handbook of Advanced Ceramics, vols. 1 and 2, Elsevier Academic Press,
              London, UK.




            PROBLEMS AND QUESTIONS

            Sections 3.2 to 3.4
            3.1  Examine several small metal tools or parts. Try to determine whether each was formed by
                 forging, rolling, extrusion, drawing, or casting. Consider the overall shape of the object, any
                 surface features that exist, and even words that are marked on the part.
            3.2  Nickel and copper are mutually soluble in all percentages as substitutional alloys with an FCC
                 crystal structure. The effect of up to 30% nickel on the yield strength of copper is shown in
                 Fig. 3.3. Draw a qualitative graph showing how you expect the yield strength of otherwise
                 pure Cu-Ni alloys to vary as the nickel content is varied from zero to 100%.
            3.3  Briefly explain why austenitic stainless steels cannot be strengthened by quenching and
                 tempering.
            3.4  In the development of human technology, the stone age was followed by a bronze age, which
                 in turn was followed by an iron age. Why not a brass age? (Note that copper alloyed with 35%
                 zinc gives a typical brass. Also, copper alloyed with 10% tin gives a typical bronze.) Why did
                 the iron age not occur immediately after the stone age?
            3.5  Explain why beryllium metal is a good choice for the hexagonal sections of the primary mirror
                 for the James Webb Space Telescope, scheduled by NASA to be launched in 2014. Start by
                 finding values of some of the basic properties of beryllium, such as its melting temperature
                 T m , density ρ, elastic modulus E, and coefficient of thermal expansion α, as well as general
                 information about this telescope.



            Section 3.5
            3.6  In your own words, explain why thermosetting plastics do not have a pronounced decrease in
                 the elastic modulus, E, at a glass transition temperature, T g .
            3.7  For the polymers in Table 3.9, plot T g versus T m after converting both to absolute temperature.
                 Use a different plotting symbol for each class of polymers. Does there appear to be a correla-
                 tion between T g and T m ? Are there different trends for the different classes of polymers?
            3.8  Engineering plastics in bulk form typically have elastic moduli in the range E =2to3GPa.
                 However, for Kevlar fibers, the value can be as high as 120 GPa. Explain how this is possible.
            3.9  Ultrahigh molecular weight polyethylene (UHMWPE) is used for bearing surfaces in joint
                 replacement surgery. Consult one or more references, and/or do an Internet search, on this
                 subject. Determine in more detail how and where UHMWPE is used in the human body,
                 and identify its special characteristics that make it suitable for such use. Then write a few
                 paragraphs summarizing what you have found.
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