Page 371 - Moving the Earth_ The Workbook of Excavation
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ROADWAYS

                                                                                           ROADWAYS    8.33

                                                                          scraper cycle
                                                         Scrapers per pusher
                                                                          pusher cycle
                                    If a scraper cycle were 5 minutes (300 seconds) and the pusher cycle 2 minutes (120 seconds),
                                                        1
                                  the pusher could take care of 2 ⁄ 2 scrapers. This could be managed on a big job by using two pushers
                                  and five scrapers, but on a small one the contractor would run either three or two.
                                    Three scrapers would mean waiting time for scrapers; two of them would not keep the pusher
                                  busy.
                                    If pushing could be speeded up by more efficient patterns, better operating skills, or a faster
                                  machine, so that the pusher cycle were reduced to 100 seconds, one pusher could take care of the
                                  three scrapers.
                                    The pusher cycle might be shortened to 90 seconds by keeping the scraper in the cut only 45
                                  seconds and sending it out with a lighter load. Scraper cycle would be shortened by 15 seconds in
                                  the cut and by about 10 seconds in the haul and dump, by faster acceleration and faster spreading.
                                  On this basis one pusher could take care of three scrapers.
                                    Figure 8.24 shows how these various arrangements would work out on a basis of a 45-minute
                                  hour, an hourly cost of $50 for a scraper and $45 for a pusher in the United States, an 18-yard load
                                  in 60 seconds, and a 16-yard load in 45 seconds.
                                  Other Work for Pushers.  In ordinary backtrack work, the pusher uses one-half its travel dis-
                                  tance and about one-third of its time moving from loaded scrapers to empty ones, usually in
                                  reverse. In addition it will spend a variable but often considerable amount of its time waiting for
                                  scrapers. The thrifty contractor will wish to make profitable use of this nonproductive time.
                                    Backup time of dozer pushers may be used either to smooth the surface of the cut by back-
                                  dragging, or to loosen the ground with backripper teeth hinged to the blade.
                                    This ground smoothing requires no extra equipment on a dozer pusher, and uses only a little
                                  extra time to vary return paths. It is quite effective in loose or sandy soils, but results may be poor
                                  on hard or stony ground.
                                    Grading that must be done in forward gears reduces the time available for pushing scrapers,
                                  and the effort to combine duties is apt to lead to inefficiency in both assignments.
                                  Ripping.  If the ground is too hard for good scraper loading, it may pay to rip it. This work can
                                  often be done by the pusher.
                                    Backrippers are economical to buy, and permit doing most of the ripping while the pusher is
                                  backing from one scraper to the next. This usually does not work out so that the whole area can
                                  be loosened, but if the scrapers are able to load the material anyhow, whatever work the teeth do

                                      Number of scrapers        3      2       3      3      5      5
                                      Number of pushers         1      1       1      1      2      2
                                      Push time, seconds       60     60      60     45     60     45
                                      Scraper cycle time, seconds  300  300  300    275    300    275
                                      Scraper waiting time for pusher  60  –  –      –      –      –
                                      Pusher cycle time, seconds  120  120   100     90    120     90
                                      Size of load, cubic yards  18   18      18     16     18     16
                                      Loads per 45 minute hour  22.5  18      27     29.5   45     49
                                      Yards per 45 minute hour  405  324     486    472    800    784




                                      Scraper cost @ $50 per hour  $150  $100  $150  $150  $250   $250







                                      Pusher cost @ $45 per hour  45   45     45     45     90      90




                                      Equipment cost per hour, total  195  145  195  195    340    340




                                      Cost per cubic yard, cents  48.1  44.8  40.1   41.3   42.5    43.4
                                      FIGURE 8.24  Costs in scraper and pusher cycles.
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