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7.40                       CHAPTER SEVEN

         crements  while  engaging  the  skimmer  carriages.  When  the  carriage  reaches  the  effluent
         end  and  the  profile blade  deposits  the  float into  the hopper,  the  blades  retract  above the
         water  surface.  The carriage  is then mechanically reversed to return  to the influent end in
         an indexing  manner.
           The  skimmer  unit  is  constructed  of stainless  steel  and  plastic.  High-hardness  plastics
         provide  low  operating  friction,  allowing  the  mechanism  to  operate  efficiently. The  pro-
         file duplicating blade is typically a nylon brush that aids in sludge dewatering.  The brush
         allows the sludge to thicken to  a  slightly higher solids percentage  while the blade pauses
         inherently  during  operation  on  the  sludge  beach.  Maintenance  is  minimal,  consisting  of
         checking  the plastic  wear blocks  and  regular  servicing of the  gear motor.
           Rotating Skimmer.  Another type of mechanical  skimming  device consists  of a rotat-
         ing shaft with curved or straight blades  attached.  The shaft is mounted  at the effluent end
         of the  basin  above  a  sludge  beach.  As  the  blades  rotate,  they  pull  a  portion  of the  float
         blanket  onto  the beach  and  into  a  hopper.  The  general  flow of water toward  the effluent
         causes  the blanket  to flow up  to the beach,  where  the rotating blades  continually remove
         a portion.

         Hydraulic Removal.  Float can be hydraulically removed from the surface of a DAF unit
         by  flooding.  This  is accomplished by  partially  closing the basin  effluent gate or in  some
         cases  raising  a  mechanical  effluent  weir,  which  causes  increased  head  loss  and  a  small
         rise  in the  water  surface  level. This  increase  in  level brings  the  surface  up  above a  weir
         that discharges  to a  sludge drain.  Part of the flow through  the basin  is now diverted over
         this  weir,  dragging  the  float blanket  along  with  it.
           Adhesion  of the  sludge  particles  helps  keep  the  blanket  intact  as  it moves  across  the
         surface to  the  weir.  Water  is  trickled down  the basin  walls to break  adhesion  to the wall
         so  that  the  blanket  can  move  freely.  Float  removal  is  relatively  frequent  to  prevent  the
         blanket  from  becoming  too  thick  because  a  heavy  blanket  does  not  flow  well.  A  solids
         content  of about  0.5%  is best.
           When  most  of the  blanket  is  removed,  usually  in  about  10  min  or  less,  the  effluent
         gate reopens  and  operations  return  to  normal.  This  mode  of float removal  eliminates  all
         mechanical  equipment  in the  basins.  The  disadvantage  is that  the removed  solids are di-
         luted  and  may require more  extensive thickening  for subsequent  mechanical  dewatering.



         CONTACT CLARIFICATION

         Contact  clarification resembles  filtration  more  than  clarification.  Coagulated  water floc-
         culates  within  the  contact  medium,  may  stick  to  the  medium  grains,  and  builds  in  size,
         eventually clogging the medium,  at which point it is backwashed.  Because this process is
         more  filtration  than  gravity  settling,  it  is  capable  of operating  at  rates  of up  to  20  times
         that for conventional settling on low-solids source waters requiring low coagulant dosages.
         High-solids waters and high-color waters that require high coagulant dosages quickly clog
         the medium,  resulting  in excessive backwashing.  The  process  is generally  marketed  as  a
         two-stage process,  along with filters in package  plants,  but may be used  separately to up-
         grade  existing plants.
           Roughing filters have been used for as long as filtration has  been  around.  The contact
         clarification process,  however,  gained  popularity  with  the development in the mid-1980s
        of the  Adsorption  Clarifier by  Microfloc, now  owned  by  USFilter.  Similar processes  are
        also  marketed  by  Infilco Degremont,  Inc.,  and  Roberts  Filter Co.  The  Adsorption  Clari-
        tier is shown  in Figure 7.22.
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