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                                                                                Chapter 9
                                Costing Best Practices








                                This chapter is concerned with those best practices impacting the cost of products
                                and the valuation of inventory. They are grouped into three main areas: informa-
                                tion accuracy, cost reports, and costing systems. The first category, information
                                accuracy, covers several best practices that review the accuracy of key informa-
                                tion driving the costing of inventory: bills of material, labor routings, and units of
                                measure. The second category, cost reports, is covered by the largest number of
                                best practices. These are concerned with modifying or even eliminating the cur-
                                rent cost-reporting systems in favor of a tighter focus on direct costs, materials,
                                costs trends, and obsolete inventory.  The final category, costing systems,
                                addresses the two costing systems that should at least supplement, if not replace,
                                traditional costing systems: activity-based costing and target costing. When the
                                complete set of best practices advocated in this chapter has been implemented, a
                                company will find that it has a much better grasp of its key product costs and how
                                to control them.



                                IMPLEMENTATION ISSUES FOR COSTING BEST PRACTICES
                                This section covers the general level of implementation cost and duration for each
                                of the best practices discussed later in this chapter. Each best practice is noted in
                                Exhibit 9.1, along with a rating of the cost and duration of implementation for
                                each one. Generally speaking, these are easy best practices to install because
                                most of them can be completed with no other approval than the controller’s, and
                                they have a short implementation duration and are quite inexpensive to install
                                and operate. The main exceptions are target costing and activity-based costing,
                                which require a major commitment of time and staff and the approval of other
                                department managers, depending on their levels of involvement in the imple-
                                mentations. However, despite the level of installation difficulty for these two
                                best practices, they both have the most significant positive impact of all the
                                improvements noted in this chapter and thus are well worth the effort.
                                   There are also several cost-reporting changes advocated in this chapter.
                                Though the reports are not hard to alter or replace, it can be quite another matter
                                to convince the report recipients that they are now receiving better information,
                                especially if they are old-line managers who have received the same cost reports
                                for decades. Consequently, the time required to insert a new cost report into a


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