Page 179 - Accounting Best Practices
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                            Exhibit 9.1 Summary of Costing Best Practices  Costing Best Practices
                                            Best Practice               Cost       Install Time
                              9–1  Audit bills of material
                              9–2  Audit labor routings
                              9–3  Eliminate high-leverage overhead
                                   allocation bases
                              9–4  Eliminate labor variance reporting
                              9–5  Follow a schedule of inventory
                                   obsolescence reviews
                              9–6  Implement activity-based costing
                              9–7  Implement target costing
                              9–8  Limit access to unit of measure changes
                              9–9  Review cost trends
                             9–10  Review material scrap levels

                             9–11  Revise traditional cost accounting reports


                            company’s standard reporting package can take much longer than one would nor-
                            mally expect.


                            9–1 AUDIT BILLS OF MATERIAL

                            When the accounting department issues financial statements, one of the largest
                            expenses listed on it is the material cost (at least in a manufacturing environ-
                            ment). Unless they conduct a monthly physical inventory count, the account-
                            ing staff must rely on the word of the logistics department in assuming that
                            the month-end inventory listed on the books is the correct amount. If it is not,
                            the financial statements can be off by a significant amount. The core document
                            used by the logistics department that drives the accuracy of the inventory
                            is the bill of materials. This is a listing of the components that go into a prod-
                            uct. If it is incorrect, the parts assumed to be in a product will be incorrect,
                            which means that products costs will be wrong, too.  This problem has the
                            greatest impact in a backflushing environment, where the bills of material
                            determine how many materials are used to produce a product. Thus, the accu-
                            racy of the bills of material have a major impact on the accuracy of the finan-
                            cial statements.
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