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Enzymatic versus chemical processing of cotton   133


              In this chapter the processes of conventional chemical preparation,
            including desizing, scouring and bleaching, are compared with those of fully
            enzymatic processes that, to date, include desizing and scouring but not
            bleaching. There have been research efforts regarding the latter, but no
            effective industrial methods. The processes will be evaluated with regard to
            effectiveness on cotton properties, their environmental and energy impacts,
            and their costs and benefi ts.


            6.2    Chemistry and structure of the cotton fi ber

            Cotton is by far the most important natural textile fiber in use. Most accounts
            put the worldwide usage of cotton at about forty percent of all fi ber con-
            sumed for textile purposes (Fiber Organon, 2005). Cotton comes from
            plants of the genus Gossypium, with only 4 of the 33 species being of major
            commercial importance (Chaudry and Guitchounts, 2003). For most of the
            world, G. hirsutum (American Upland) and G. barbadense (Egyptian, and
            other extra-long staple varieties) are the major cotton fi bers. Two  other
            coarse short staple cottons, G. herbaceum and G. arboretum, are grown in
            southeast Asia.
              Chemically, the cotton fiber is typically about 95% cellulose, the polymer

            of β-d-glucose in which the units are linked at the 1 and 4 carbons (Fig. 6.1).

            The other roughly 5% of the raw cotton fiber is a chemical mixture of
            proteins, amino acids, pectic substances, hemicelluloses, waxes (high molec-
            ular weight alcohols and esters), and various organic and inorganic salts.
            Many of these low-molecular-weight constituents can be removed by hot
            water, but the rest require stronger treatments, and these treatments have
            conventionally been dilute (0.5–4.0%) sodium hydroxide (NaOH) at or
            near the boil in the scouring process. The proteins, pectins and hemicellu-

            loses are connected in complex ways to the cellulose microfibrils in the
            primary wall. Figure 6.2 gives a representation of how these constituents
            might be connected (Agrawal et al., 2007). A more detailed description of
            how these materials are joined to one another, and the implications for
            needs in enzymatic scouring are given in Fig. 6.3 (Agrawal, 2005).



                         OH
                                            OH
                            O      HO            O
                    HO           O          O
                             OH
                                        OH
                                                    n
                   6.1 Cellulose structure.




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