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02_chap_wang.qxd  05/05/2004  12:40 pm  Page 76
                    76                                                     Lawrence K. Wang et al.

                    Table 7
                    Comparison of Calculated Values and Values Supplied by the Permit Applicant for
                    Fabric Filters
                           Process                 Calculated value                      Reported
                          variables                (example case) a                        value
                    Continuous monitoring of system
                      pressure drop and stack opacity  Yes                                  —
                    Emission stream temp. range b  365–415°F                                —
                    Selected fabric material       Fiberglass or Teflon TM                  —
                    Baghouse cleaning method       Mechanical shaking, reverse-airflow, pulse jet  —
                    A/C ratio                      2.5 ft/min for mechanical shaking
                                                     or reverse air; 5 ft/min for pulse jet  —
                    Baghouse configuration         Negative pressure                        —
                       a Based on the municipal incinerator emission stream.


                    5.5. Filter Bag Replacement
                       The cost of replacement bags is obtained from Eq. (12):
                                                  RB [        L]
                                                 C   =  C +  C CRF  B                         (12)
                                                         B
                    where C   is the bag replacement cost ($/yr), C is the initial bag cost ($), C is the bag
                            RB                                B                        L
                    replacement labor [$ (C = $0.14A )], and, CRF is the capital recovery factor, 0.5762 (indi-
                                        L        nc         B
                    cates a 2-yr life, 10 % interest). Because the bag replacement labor cost is highly variable,
                                                    2
                    a conservative high cost of $0.14/ft of net bag area has been assumed (8).
                    6. MANAGEMENT

                    6.1. Evaluation of Permit Application
                       One can use Table 7 to compare the results from this section and the data supplied
                    by the permit applicant (13). The calculated values are based on the typical case. As
                    pointed out in the discussion on fabric filter design considerations, the basic design
                    parameters are generally selected without the involved, analytical approach that char-
                    acterizes many other control systems. Therefore, in evaluating the reasonableness of
                    any system specifications on a permit application, the reviewer’s main task will be to
                    examine each parameter in terms of its compatibility with the gas stream and particu-
                    late conditions and with the other selected parameters. The following questions should
                    be asked:
                     1. Is the temperature of the emission stream entering the baghouse within 50–100°F above the
                        stream dew point?
                     2. Is the selected fabric material compatible with the conditions of the emission stream (i.e.,
                        temperature and composition) (see Table 3)?
                     3. Is the baghouse cleaning method compatible with the selected fabric material and its con-
                        struction (i.e., material type and woven or felted construction) (see Section 4.3 and Table 6)?
                     4. Will the selected cleaning mechanism provide the desired control?
                     5. Is the A/C ratio appropriate for the application (i.e., type of dust and cleaning method used)
                        (see Table 4)?
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