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144                                        5  Principles for Gas Separation


                                       G   y Z 0  dy
                                 Z ¼                                     ð5:47Þ

                                            ð y   y Þ 1   yð  Þ
                                     K y aA c y 1
              Let us continue with our analysis by liquid phase. In design practice, the terms in
            front of the integration sign in Eq. (5.44) is often referred to as height of transfer
            unit (HTU) calculated using liquid phase mass transfer coefficient. For example, the
            HTU based on liquid phase mass transfer is

                                                L
                                       HTU x ¼                           ð5:48Þ
                                              k x aA c
              The corresponding term by integration in Eq. (5.44), is called number of transfer
            unit (NTU),

                                          x Z 0  dx
                                  NTU x ¼                                ð5:49Þ
                                           ð x i   xÞ 1   xð  Þ
                                          x 1
              By the same approach we can get the HTU y and NTU y for gas phase. They all
            can be described using the overall mass transfer coefficients K x ; K y as well. Non-
            theless, the packed tower height is

                                      H ¼ HTU   NTU                      ð5:50Þ

            5.2.3.1 Packed Tower Diameter and Flooding Velocity

            Body diameter is another important parameter of a packed tower. It is mainly
            limited by the gas velocity at which liquid droplets become entrained in the exiting
            gas stream.

                                                 1=2
                                             4Q
                                       D ¼                               ð5:51Þ
                                            p  u g
                                                                    3
            where the diameter D is in m, Q is the volumetric gas flow rate in (m /s) and   u g is
            the mean gas face speed in m/s. When the gas flow rate reaches a point that the
            liquid is held in the void spaces between the packing materials, the corresponding
            gas-to-liquid ratio is termed as loading point. A further increase in gas flow rate (or
            gas velocity) will prevent the liquid from moving downward causing the liquid to
            fill up the void spaces in the packing. As a result, the gas–liquid interface surface
            area drops substantially and thereby the absorption efficiency decreases dramati-
            cally. And, the pressure drop increases greatly too. This condition is referred to as
            flooding, and the corresponding gas velocity is called flooding velocity. As a typical
            engineering practice, the diameter of a packed tower should enable the operation at
            50–75 % of the flooding velocity.
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