Page 119 - Applied Process Design For Chemical And Petrochemical Plants Volume II
P. 119

Part 2: Hydrocarbon Absorption and Stripping



                 (With Contributions by Dr. P. A. Bryant)            assumed number of actual trays (or an existing col-
                                                                     umn with trays).
            Many  operations in  petrochemical plants require  the   (a) Theoretical trays, N = (tray efficiency, Eo,) (no.
          absorption of  components from gas streams into “lean”        actual trays)
          oils or solvents. The resultant “rich”  oil is then stripped or   (b) Fraction absorbed
          denuded of  the absorbed materials. The greatest use of
          this  operation  utilizes  hydrocarbon  materials,  but  the                                      (8-195)
          basic principles are applicable to other systems provided
          adequate equilibrium data are available.
            Several methods  [17, 18, 29, 40, 62, 67, 2231  for han-   where Yo* is often considered zero or very  small.
          dling this design have been  offered and each has intre    Solve using Ai values.
          duced a concept to improve some feature. An approxima-   7. Mols each component absorbed/hr.
          tion method combination of Kremser-Brown [40,67] and
          a more complete method of  Edmister  [18] will  be  sum-   = (VJ (n + 1)i)  (Ea9
          marized. Figure 8-57 summarizes the system and  termi-   8. Mols each component absorbed/ (mol inlet lean oil)
          nology.  The accepted nomenclature for absorption and      (hr) = X~R
          stripping is located on page 121.                        9. Mols of each component in gas out top of absorber:
                                                                     = (mols component in inlet gas)-(mols  component
                   Kremser-Brown-Sherwood Method-                    absorbed)
                       No Heat of Absorption [18]                 10. Mols of component in gas out top of absorber/mol
                                                                     of inlet rich gas:
            This method gives reasonably good results for systems
          involving relatively lean  gas  and  small quantities being
          absorbed. For  rich  gases  the  error can be  considerable   Ei =  yN+l  -yl
                                                                          yN+l  -yo  *
          (more than 50% for some components). It has given gen-
          erally good results on natural gas and related systems.    Solve for Y1
                                                                  11. Correct  values  from  first  calculation,  Steps  1
          Absorption-Determine  Component Absorption in Fixed        through 10, using the ZX~R values of Step 8, as fol-
          Tray Tower (Adapted in part from Ref. 18).
                                                                     lows.
             1. Calculate the total mols of gas inlet to the absorber   12. Calculate Ai:
               identifying the quantities of individual components.
             2. Assuming the tower pressure as set and an average of                                        (8 - 196)
               top and bottom temperatures can be selected (these
               may become variables for study), read equilibrium &
               values from charts for each component in gas.      13. Calculate  absorption efficiency, Ei, using  new  Ai
             3. Assume or fix a lean oil rate.                       value
             4. Calculate
                                                                               -A.
                                                                          A~N+~
                      Mols/
               L,= hr lean oil in                                    E,i  =   Ai N+1 - 1  , read Figure 8 - 58
                                                      (8-194)
               VN+I  Mols/ hr rich gas in
                                                                  14. Calculate mols absorbed/hr:
               Assume this value constant for tower design.          = (E~) (mols component in inlet rich gas)
             5. Calculate absorption factor, Ai  = Lo/(V~ + 1)  (b),
               using values of (2) and (4) above for each component.   15.Mols  of  each  component  in  gas  out  top  of
             6. Calculate fraction absorbed for  each  component,    absorber/hr  =  (mols component in)-(mols  com-
               assuming  a  fixed  overall  tray  efficiency  for  an   ponent absorbed)



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