Page 183 - Applied Process Design For Chemical And Petrochemical Plants Volume II
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172                       Applied Process Design for Chemical and Petrochemical Plants

           Tray Operations Summary and                              Read Fw = 1.018 from Figure 8-105
           Pressure Drop                       TOP     Bottom       how = 0.092 (1.018) (3.74/4)2/3   0.0989  0.0989
           A. Tray number                       20        1         Use W in.-V-notched weir, 2.5 in. from
           B. Operating pressure, mm. Hg        75       100        tray floor to bottom of notch. This
           C. Operating temperature, "F         60       100        is necessary because of low liquid flow.
           D. Vapor flow, lbs/hr              6,565     6,565     b. Static submergence, h,,  in.      0.5     0.5
           E. Vapor volume, ft3/sec @                             c. Caps
             operating conditions, V           132.2     105        Modified Dauphine and Cicalese,
           F. Vapor density, lbs/ft3 operating                      [ll, 131 dry cap basis.
             conditions                       0.0138   0.01735    1. Riser pressure drop, reversal area
           G. Liquid flow, gallons/minute, L,   3.74     3.74       greater than riser area.
           H. Liquid flow, Ibs/hr.,  L'        1,515    1,515
           I. Liquid flow, ft3/sec @ operating                                                     2.09
             conditions                      0.00834   0.00776
           J. Liquid density, lbs/ft3 @ operating
             conditions                        50.5      54.2       = 0.06333                        0.0633  0.0462
           K Superficial vapor velocity, based                    2. Reversal and annulus pressure drop
              on Tower I.D., ft/sec, 132.2/28.28   4.67   3.7       Riser height > 2.5 in.
           L. Vapor velocity based on cap area                                                           1.71
             between inlet and outlet weirs,                        h  - o*68 [  2(5'43)2   (0.0138)1/2 (s)]
             ft/sec  132/[28.28 - 2(2.12)1     5.49      4.37        ra  30.5  (7.95) (11.79)       4.95
           M. Volume of downcomer: Area top
              segment, Perry's Hdbk. 3rd Ed.                        = 0.043                           0.045   0.0322
              pg. 32. h/D  = 9% in./72  =                         3. Rectangular slot dry pressure drop
              0.1276, A = 0.03799(6)2 = 2.08 ft2   4.04   4.04                                      1.73
              Lower taper, use h @ % of vert.                       h' =-  163 [ 13.875 (0.0138)]
              taper for estimate. 8/72  = 0.111,                        50.5
              A = 0.04763(6)2 = 1.71 ft2 Volume
              = (2.08) (0.5) + (1.71) (21/12) = 4.04 ft3            = 0.0308                          0.0308  0.0231
           N. Liquid residence time in downcomer,                 4.  Total dry cap pressure drop
              seconds, (4.04)/0.00834 = 485    485       520        h',  = h, + h,,  + h,'  = 0.0633
           0. Throw over downcomer weir                               + 0.045 + 0.0308 = 0.139       0.1391  0.1015
              (sideflow), inches               1.17      1.17     5. Wet cap pressure drop
           P. Throw over downcomer weir                                [      ]
             (center flow), min. =              -        -          v PY (3)
                                                                               li2
           Q. Tray layout, actual downcomer    9%        9%         As  PL  a,
              width, in.                        5%        5%
                                                                                 (
              Taper downcomer has 6 in. vertical                      132.2  0.0138  9.39
              dimension at 9% in. wide. Tapers to                   =-  [ - - )]'I2 =0.33
                                                                            50.5  5.85
                                                                      8.40
              5% in., 24 in. below tray.
           R. Slot velocity: minimum 3.4 /(pc)1/2                   From Figure 8-115, C, = 0.16
             ft/sec                             29       25.9       h,  = h,'/CI,  = 0.1391/0.16  = 0.87   0.87   0.847
           S. Slot velocity: maximum = 12.1/                      6. Check maximum pressure drop
             (pc)'l2  = 12.1/(.0138)1/2 and 12.1/                   through wet caps:
              (0.01735)1/2, ft/sec             103.1      92        h,  max. = 0.0633 + 0.045 +
           T. Slot velocity: Superficial, u,  =                       (1.5 + 0.25), in.                1.8      1.3
             V/&  = 132.2/8.40 and 105/8.4                          Since h,  is less than h,  ma., cap is
             ft/sec                            15.7      12.5       0.K and not blowing under shroud
                                                                      ring
           Pressure Drop, Inches Liquid on Tray   Top   Bottom    Bolles' r&ommendation
           a. Height of liquid over weir (straight weir)          7. Riser, reversal, annulus pressure drop
              Lg/ (lw)2.5 = 3.74/ (4~12)~.~ 0.1168                  +/ar  = 5.85/5.43 = 1.073
                                       =
              IW/D = 4/6  = 0.667                                   From Figure 8-114,  K, = 0.598
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