Page 50 - Applied Process Design For Chemical And Petrochemical Plants Volume II
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Distillation                                           39

               This is close enough to 1,533 mm; actual temperature
             might be  265"F, although plotted data are probably not
             that  accurate. Because the  feed enters at  158°F and its
             bubble point is 266"F, the feed is considered sub-cooled.


             Heat to vaporize one mol of@ed,

             . -  _.      _. ___ ._            ---                   Solve first for YlF, assuming that the system follows the
                       -.
                               Latent          Btu/Mol             ideal (as it closely does in this instance).
                               Ht. @            (OF)    (XF)
             Component  X,  266°F  (XF) (&)    @ 158°F  (266-158)
               Trichlor   0.436   12,280   5,600   30.9   1,523
                              Btu/mol
              Perchlor   0.344   14,600   7,950   36.4   2,180
                              Btu/mol                                This takes the place of drawing the equilibrium curve
                                       13,560            3,703     and solving graphically, and is only necessary since the "q"
                                                                   is not 1.0 or zero.
                                                                     The a should be for the feed tray. However, the value of
                                                                   a = 2.8  should be accepted for feed  tray conditions (not
                 heat required to vaporize one mol of feed
               =                                                   158°F). It would not be if this were predominantly a recti-
                     latent heat of one mol of feed                fjmg or a stripping operation.
                 13,560 - 3,703 - 17,253
                             --I     1.272
               =    13,550    1 3,550                                      0.456 (2.8)   = o.70
                                                                   'IF   = 1 + (2.8 - 1) (0.456)
             Minimum Number Tray at Total Reflux
                                                                   Now, substituting to solve for (L/D)min.

                                                                      (L/D) (0.456) + 1.272 (0.999)
                                                                    (L/D) (1 - 0.456) + 1.272 (1 - 0.999)

                                                                   -  -   2.8{ [ (L/D) + 110.70 + (1.272 - 1) (0.999))
                                                                     ((L/D) + 1) (1 - 0.456) + (1.272 - 1) (1 - 0.999)
               For a total condenser system:
                                                                     (L/D) (0.456) i 1.271  - 2.8[ (L/D) (0.70) i 0.70 + 0.2711
                                                                    (L/D) (0.544) + 0.00127 - (L/D) (0.344) + 0.544 + 0.000271


                      - log (.999/.001) (.99/.01)                    Solving this quadratic:
                      -
                              log 2.8
                                                                   (L/D)min = 0.644
             Nmin + 1 = 11.18
             Nmin = 10.18 trays, not including reboiler              Reading Figure  8-17  for  (L/D)min  assuming a  liquid
                                                                   feed at the boiling point,  (L/D)min =  1.2. This demon-
             Summary:                                              strates the value of  taking the thermal condition of  the
                                                                   feed into account.
             Min. total phjsical trays in column   = 10.18
             Reboiler                         1.0                    Actually, any point on one of  the curves represents a
             For conservative design, add feed tray   1.0          condition of reflux and number of trays that will perform
             Minimum total theoretical stages   12.18, say 12      the required separation.

             Minimum Reflux Ratio                                  Theoretical Trays at Actual Reflux
               Because this is  not  feed at its  boiling point, but  sub-   Assume actual reflux ratios of  1.2, 1.8, 2.25, 3.0 times
             cooled liquid, the convenient charts cannot be used with   the  minimum  and  plot  the  effect on  theoretical plates
             accuracy. Using Underwood's general case:             using Gilliland plot.
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