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Nickel-cadmium  secondary batteries  4/3
      4.1  Nickel-cadmium secondary                                             Discharge current
      batteries                                                                 inrensity in % 1,
                                                                                10h   53
      The nickel-cadmium  battery  is  mechanically rugged                      5h  100
                                                     2.8
      and  long  lived.  In  addition,  it  has  excellent  low-   2.8  r       4h  121  1
      temperature  characteristics  and  can  be  hermetically   2.6                 7  7
                                                     2.6
                                                                                     5
      sealed.  Cost,  Ihowever, is  higher  than  for  either  the   2.4             5
                                                     2.4
      lead-acid  or tlhe nickel-zinc  battery and, by compar-   I                     -0
                                                                                      -0
                                                   >  >
                                                   I
                                                                                     10 h
      ison, its capacity on light drain in terms of watt hours   -                   10  h
                                                   - 2.2
                                                     2.2
                                                                                      5h
                                                                                      5h
                                                   lu
      per kilogram is also poorer than for nickel-zinc.   lu  2.0                    4h
                                                     2.0
                                                                                     4h
        Cells  using  the  nickel-cadmium  couple  can  be                            3h
                                                                                      3h
      divided into two main groups: cells having thick plates   1.8
      in which the active material is compressed into finely   1.6   I  I  I  I  I  I  I  I  I  I  I
      perforated metal sheets in the form of  tubes or pock-   0  10  20  30  40  50  60  70  80  90 100 110
                                                                     % c,
      ets,  and  cells  with  thin  sintered plates  in  which  the
      active material: is deposited in porous metal supports.   Figure 4.1  Discharge curves showing  dependence on  capacity
      The  latter  type  has  a  very  low  internal  resistance   available at 20°C of a Varta double cell DTN battery (Courtesy of
      and  a  high  lo'ad capacity  which  result  in  improved   Varta)
      power-to-volume and power-to-weight ratios. The bat-
      teries  are  manufactured  as  open  or  semi-open  type   self-discharge rate are of advantage. Discharge curves
      cells in which the  electrolysis gas escapes  through a   for a DTN battery are shown in Figure 4.1.
      vent (which require periodic topping up with water to   Chloride Alkad supply their Unibloc range of alkal-
      replace  the  electrolyte)  and  as  fully  sealed  batteries   ine batteries, which are virtually maintenance free but
      which  are  designed  in  such  a  way  that  gas  evolu-   are not sealed. These range from 7.5 to 27 Ah capacity
      tion  does  not  occur  and  consequently topping  up  of   (Table 4.2). Unlike traditional alkaline batteries, which
      the  electrolyte, with  water  is  not  required.  In  gen-   are built up from individual separately packaged cells,
      eral:  the  open  or  semi-open  types  of  battery  are  in   Unibloc starts off as a five 1.2 V cell battery in a lidded
      the  higher  capacity range, used for  applications such   container (Figure 4.2). The Unibloc range is available
      as  traction  and  large  emergency power  installations.   in four basic  capacities, each providing low-rate  dis-
      Sealed  nickel-cadmium  batteries  that  are  usually  in   charge performance:
      the lower capacity range (up to about 30 Ah) are the
                                                     7.5Ah
      type that find extensive application in the electronics,   12.5Ah   Type 5LP7
                                                                Type 5LP12
      small  appliances,  domestic  products,  defence  equip-   15Ah   Type 5LPl5
      ment and space research markets.              27Ah        Type 5LP27
                                                  The five cells are incorporated into a resilient plastics
      4.1.1 Open :and semi-open, low-maintenance,   case containing  sufficient extra  potassium  hydroxide
      unsealed nickel - cadmium batteries         electrolyte to enable periodic topping up of the battery
                                                  to be extended up to a maximum of 20 years on a con-
      Various manufacturers supply small low-maintenance   stant  1.42Vfcell float charge without any boost char-
      cells  and batteries.  Varta supply a non-sealed double   ging, although 7- 10 years will probably be the average.
      cell  (DTN)  for portable lamps.  This battery  is  avail-   Unibloc batteries are recommended for applications
      able in the capacity range 4.5-11  Ah (Table 4.1); it is   such  as  switch tripping,  emergency lighting  and  fire
      recommended for applications such as portable lamps   alarm operation.
      where its light weight, even voltage level, good capa-   For  most applications, constant-voltage charging is
      city,  long  service iife,  lack  of  maintenance  and  low   recommended  to  minimize  electrolyte  loss  which  is
      Table 4.1  Varta DTN range of low-maintenance nickel-cadmium  batteries
      Charging    Type   Nominal   Nominal    Median   Nominal   Charging   Filled   Quantity of
       Battery   No.333   capacity   discharge   discharge   charging   voltage   weight   electrolyte
        tYPe              in 5h     current   voltage   current    (V)      (kg)     (dm3)
                           (Ah)    in 5h (A)   (V)     in 7 h (A)
      DTN4.5K   2452010     4.5      0.9       2.4       0.9                0.42      0.08
      DTN6.5K   :!652010    6.5      1.3       2.4       1.3     increasing   0.61    0.11
      DTN7K     2702010     7.0      1.4       2.4       1.4     from 2.7   0.75      0.14
      DTN12K    3122020    11.0      2.2       2.4       2.2     to 3.6     0.90      0.20
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