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4/4  Nickel batteries

             Table 4.2  Unibloc batteries: dependence of maintenance-free intervals on capacity and charging methods
              Type      Capacity at                       Maintenance intewal  (years)
                       10 h  rate  (Ah)
                                     Fully automatic operation without   Close voltage application with 6-monthly boost of
                                      boost (float voltage 1.47 Vkell)   1.65- 1.70 V/cell (float voltage 1.42 V/cell)
              5LP7         7.5                  8                               14
              5LP7        12.5                  5                                9
              5LP12       15.0                  4                                7.5
              5LP27       27.0                  2.5                              5


                                        Simple snap-on or
                                        bolt-on terminals






                                                                 1   2  345  1015  30451  2  345  101520
                                                                      Time (min)          (h)
                                                          Figure 4.3  Discharge curves  at  25°C:  Chloride Alkad  Unibloc
                                                          nickel-cadmium  battery (Courtesy of Chloride Batteries)

                                                          and therefore  originally used  the  same  active mater-
                                                          ial  and  similar intercell  components that  had  proved
                                                          their reliability in production and service. Because the
                                                          active  material  in  the  vented  batteries  was  a  pow-
                                                          dered  mass,  it  was  logical  for  the  earlier  ranges  of
                                                          sealed batteries  to use  the  same material.  Since then
                                                          materials  and  production  techniques  have  improved,
                                                          enabling  sealed battery  performance  to  be  improved
                                                          by  optimizing the  active  material.  These  changes  in
                                                          active material, while not  significantly improving the
                                Easy-to-clean surfaces provide   performance  at  low  discharge rates  (10 or 5 h  rate),
                                maximum protection against
                                corrosion and dirt        have changed the voltage characteristics at the higher
                Extra-generous electrolyte                rates  of  discharge. An  example  of  this  improvement
                reserve means negligible                  for a Varta 0.225 Ah cell (10 h rated, 22 mA discharge
                maintenance                               current at 10 h rate) is shown in Figure 4.4 by compar-
                                                          ison of the characteristics in (a) original plate materials
              Figure 4.2  Chloride Alkad Unibloc nickel-cadmium  battery con-
              struction (Courtesy of Chloride Batteries)   and  (b) improved  plate  materials.  This  improvement
                                                          in  discharge performance has been  achieved  without
                                                          adversely affecting the cell’s good charge retention or
              dependent  on  the  float  charge  voltage,  the  capacity   external dimensions.
              of  the  battery  and  the  frequency  of  boost-charging.   Sealed  nickel-cadmium  cells  are  normally  rated
              Table 4.2 shows how the maintenance interval across   at  either  the  5  or  10h rate,  that  is,  the  discharge
              the  Unibloc  range  of  batteries  is  related  to  battery   current  that  can  be  taken  from  a  cell  to  discharge
              capacity and charging method.               it  fully  in  5  or  1Oh. Sintered  cells  are  rated  at  the
                The  discharge performance  of  Unibloc batteries  is   5 h  rate  (I5) and,  occasionally, particularly  with  US
              shown in Figure 4.3.                        manufacturers, at the 1 h rate (II), and mass plate cells
                                                          at the 10 h rate (Ilo). The nominal on-load voltage of a
                                                          nickel-cadmium  cell is  1.2V and this voltage is said
              4.1.2 Sealed nickel-cadmium  batteries      to be the average value for the total discharge period.
              Characteristics of  sealed nickekadmium batteries   The cell’s fully charged open-circuit voltage, if  taken
                                                          within 24 h of  terminating a charge, can vary between
              Sealed nickel-cadmium  batteries were first developed   1.35 and  1.4V. The  voltage  characteristic is  flat for
              in  the  1950s from  vented  nickel-cadmium  batteries   most  of  the  discharge  curve,  even  at  comparatively
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