Page 301 - Battery Reference Book
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26/4  Metal - air batteries
         discharge cycle. A  clamping mechanism on one side   McGraw Edison supply 1100-3300A h versions of
         of  the battery is desirable to maintain proper pressure   these batteries with voltages between 6 and 22.5 V.
         on the cells once the anodes are inserted into the cells.
         Such zinc-air  batteries  are capable  of  giving energy   Dry electrolyte zinc-air cells
         densities up to 220 W hkg, which is much higher than
         for the magnesium-manganese  dioxide systems.   In dry electrolyte zinc-air  cells the gelled electrolyte
                                                     thickened  with  cellulose  derivatives  is  used.  These
                                                     cells are spill-proof. The dry cell has a much greater
         Button cells                                energy  density  output  in  terms  of  electrolyte  cells.
         Button cells with solid cathodes are designed as anode   Much of  the  success of  this  type of  cell is related to
         limited, Le. 5- 10% more cathode capacity than anode   the plastic bonded carbon cathode design.
         capacity.  The  anode  is  amalgamated  powdered  or   Hydrogen  peroxide  is  produced  by  a  secondary
         gelled zinc and contains a gelling agent, and is housed   energy wasting  reaction  in the  cell.  This  reaction is
         in a triclad metal (nickel-stainless  steel-copper)  top   avoided by incorporating manganese dioxide into the
         with  the  copper in  direct  contact with  the  zinc.  The   cathode which removes the hydrogen peroxide by the
         anode is separated from the air cathode by a diffusion   following cyclic reactions:
         pad between the air cathode and an air hole at the base   MnOz + H202 + 2H+ = Mn2+ + 2Hz0 + 02   (26.5 j
         of the positive can.
           A  constructional  diagram  of  the  Berec  zinc-air   Mn2'  + 2H20 = Mn (OHjz + 2Hf   (26.6)
         button cell is given in Figure 26.l(b).
           McGraw  Edison  supply  a  range  of  Carbonaire   Mn (OH12 + H20 = MnO2 + 2H20   (26.7)
         zinc-air  cells and batteries. These batteries use a car-
         bon-zinc  couple  and a caustic potash  and lime elec-
         trolyte, and are activated by the addition of water. The   26.2  Metal-air  secondary batteries
         lime  combines  with,  and  thereby  removes,  the  zinc
         reaction products, thus extending the useful life of the   See Chapter 12, Sections 12.1-12.3.
         electrolyte.                                  A rechargeable zinc battery with an e.m.f  of  1.65 V
                                                     is  being  developed  by  AER  Energy  Resources  Ltd,
                                                     Electric  Fuel  Ltd  (Israel)  and  CGE  Ltd  (France).
         McGraw Edison Carbonaire wet caustic potash-lime   Electric  vehicle  applications  of  this  battery  are
         zinc-air  cells                             being considered.
         In these wet electrolyte cells containing 5 M  potassium   Reported energy densities:
         hydroxide,  zincate  ions  (Zn (OH):-)   diffuse  away   AER Energy Reserves Inc. (USA),  98 W h kg-'(C/S  rate)
         from  the  anode  and  migrate  to  a  limed  bed  to  pro-
         duce calcium zincate. This has a low solubility in the   Electric Fuels Ltd (Israel),  200 W h kg-'
         electrolyte and releases hydroxyl ions into the bulk of
         the electrolyte:                             CGE Ltd. (France),  90 W h kg-'
                                                     CGE report  cyclic  lives  of  500  to  over  1000 cycles
         Ca (OH)2 + Zn  (OH):-   = CaZn (OH), + 20H-   (26.4)   depending on type and battery layout.
         This process continues so long as oxygen is supplied to   Matsushita  Battery  Industry  Co.  (Japan)  and
         the cathode and there is sufficient lime left to remove   Swedish  International  Development  Co.  are  devel-
                                                      oping  rechargeable  iron-air  cells  which  achieve  an
         the  zincate.  When  the  lime  is  exhausted,  the  zinc
         consumes the  alkali, decreasing  electrolyte  alkalinity   energy density  of  about  80 Whplcg-'  at  the  Ci5 rate
         and passivating the zinc. The performance of the cell   and  200  charge-discharge  cycles  at  60%  depth  of
         then starts to deteriorate.                  discharge;  Westinghouse  (US)  and  Siemens  (Ger-
           McGraw Edison supply a range of batteries for use   many)  are  also  working  on  the  development  of
         in  navigational  aids,  railway  lamps,  etc.  The  batter-   iron - air batteries.
         ies  as  supplied  are  contained in plastic  bags  to  pre-
         vent deterioration of the zinc anode during storage by   26.3 Aluminium-air  secondary reserve
         ingress of  air and moisture. The batteries are activated   batteries
         simply by topping up with water. Individual cells can
         be connected in series or in parallel with external con-   To  date  the  only  supplier  of  this  type  of  battery  is
         nections. Normally  these batteries require no routine   Alcon Aluminium Ltd. Applications have been limited
         maintenance or inspection for the first year. Should the   to  the  development of  a telecommunications battery,
         service period run well over a year, an annual visual   although  further  applications  are  expected  over  the
         inspection of  battery  solution levels is desirable. The   next few  years. Although  some work has been  done
         transparent  case  permits  the  user  to  see  when  each   on the development of  an electric vehicle battery this
         battery is ready for replacement.            has not, so far, reached fruition.
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