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43/6  Electric vehicle secondary batteries
              developing engineering-scale cells  suitable for  elec-   are stable between  97  and  loo%, while  energy effi-
              tric  vehicle  and  utility  load  levelling  applications.   ciency remains in excess of  85%. Low  maintenance,
              These cells have yielded energy densities in excess of   high  charge rates  and  minimal  thermal  management
              100Whkg and  cycle life  in  excess of  1000 cycles.   are characteristic of  the system under a broad range of
              Cells  have  been  vibrated  under  road  load  condi-   climatic conditions.
              tions which simulate invehicle use with no problems   Table 43.2 lists the program goals Eagle Picher have
              encountered.                                defined for the lithium-metal sulphide system and the
                In  1979 Eagle Picher used  this type  of  battery  to   time frame for accomplishment.
              power an electric van. A top speed of  45 milesh and   Nearly  all  of  the  effort  on  the  development  of
              a range of  80 miles were achieved. Figure 43.4 shows   these batteries is now centred on traction applications
              the single cell voltage profiles for typical FeS and FeSz   for  electric vehicles. Delivery  vans,  fork  lift  trucks
              4 h rate discharges.                        and underground  mining trucks  are considered to be
                Feasibility  of  the  lithium-metal  sulphide  battery   likely  early  uses - Westinghouse,  Oceanic  Division,
              technology  has  been  demonstrated  by  Eagle  Picher   Chardon, Ohio have had batteries tested  at  Argonne
              in  engineering-scale cells  and  modules.  Figure 43.5   National Laboratory which have an estimated vehicle
              shows a typical  10-cell module exhibiting a nominal   range  of  16Okm.  SAFT America  has  been  awarded
              12 V e.m.f.  curve and a capacity of 340 Ah. The com-   a multi-million-dollar contract by the US  Department
              pact 12  V, 4k W h package has been cycled in the insu-   of Energy to develop this type of  battery. Other com-
              lated battery container in excess of 250 deep discharge   panies involved in programmes of  work include Elec-
              cycles as testing continues. Ampere hour efficiencies   tro Fuel Co., Canada and Eagle Pitcher and Gould.

              Table 43.2  Program goals: lithium-metal sulphide systems

                                     1981      1983       1986      1988
              Specific energy (W hkg)
                Cell                   95       120       150        200
                Battery                70       100       130        160
              Energy density (W NI)
                Cell                  320       400       525        650
                Battery               100       200       300        375
              Peak power (Wkg)
                Cell                  150       185       200        250
                Battery               120       120       160        200
              Battery heat loss  (W)   300      150        125       120
              Life
                Deep discharges       250       500      1 000      1000
                Equivalent miles    25 000    60 000    150000    200 000






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                                     I             I                    I            I
                   la)      Capacity, state of charge (%I   (b)   Capacity, state of charge (%)
              Figure 43.4  Lithium aluminium alloy-iron sulphide cells supplied by Eagle Picher. Typical single-cell voltage profiles for 4 h rate discharges
              for (a) FeS and (b) FeSz cells (Courtesy of Eagle Picher)
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