Page 162 - Boiler plant and distribution system optimization manual
P. 162

Over 100 Ways to Improve Efficiency                                                              147





























                          Figure 10.40—Increasing Cycles of Concentration saves on energy, water and chemicals.


































                            Figure 10.41—Automatic blowdown control enables a 33% reduction in blowdown.



                Potential Savings                                        Steam generators normally have very high
                     Moderate (2%-3%)                               temperature flames and gases heating boiler wa-
                                                                    ter and generating steam through the tube walls.
                     The buildup of boiler scale constitutes a      The metal tubes in the boiler are kept cool by the
                growth of crystals on waterside heat transfer sur-  boiler water. When scale forms, it acts like an in-
                faces and is most severe in those areas of the boil-  sulation material between the water and the met-
                er where maximum heat transfer occurs. (Figure      al. This results in tubes operating at higher tem-
                10.42) shows the relationship between heat trans-   peratures. The greater the thickness of the scale,
                fer efficiency and scale deposit thickness.         the  greater  the  insulating  effect,  and  the  higher
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