Page 78 - Budgeting for Managers
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                                                        Creating a Production Budget
                                 items, you can still create your own sub-items for the estimates
                                 and then total them when you give the results to accounting.
                                 A Sample Manufacturing Budget
                                 Creating a manufacturing budget is a highly structured process.
                                 We get good results by going through an orderly, step-by-step
                                 process, turning our work plan into a budget. The example in
                                 this section is much simpler than we would find in the real
                                 world, but the principles and practices would apply to more
                                 complex situations.
                                    In our example, the company purchases components (cen-
                                 tral processing units [CPUs], keyboards, and monitors), assem-
                                 bles the computer systems, and ships them for sale. We have
                                 no variations in the product and only one product in the line.
                                 However, we could apply this example to each product we man-
                                 ufacture and combine the results to build our budget.

                                 How Much Will We Produce?
                                 For each product model, we need to ask how many items we’ll
                                 produce in the coming year. Manufacturing plants are expen-
                                 sive, so, in general, we want to make as many as we can, so
                                 we’re manufacturing at the plant’s capacity. However, we also
                                 want to ask if we can sell all that we produce or if we could sell
                                 even more than we can produce. When considering sales vol-
                                 ume in comparison with production volume, we have several
                                 choices:
                                    • If we can sell just about as many as we can produce,
                                      then we don’t change what we’re doing.
                                    • If sales could be considerably higher than capacity, we
                                      might want to increase capacity. We could either expand
                                      our plant with another assembly line or open another
                                      plant. If we do, we should prepare a production budget
                                      for what we’ll manufacture with existing assembly lines,
                                      a project budget for the changes we are making, and a
                                      separate production budget for items made on new
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