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548                                                    Carraher’s Polymer Chemistry


                 whereupon it acts as a solid protecting the wearer from the major impact. Kevlar is also being employed
                 to protect space craft and space men from discarded space junk and small meteors. Thus experimenta-
                 tion in body armor is being applied to additional areas where impact protection is essential.


                 16.11   BREAKAGE OF POLYMERIC MATERIALS
                 When a plastic is broken by a sharp blow or cut, are polymer chains broken? The important factors
                 include the nature of the polymer, chain length, and arrangement of the chains.
                    Sperling and coworkers looked at the question of how many chains are broken and the defi ning
                 factors related to this breakage when a polymeric material is cut or broken. They used various chain
                 lengths of PS and employed a dental drill as the cutting implement.
                    Pictorially, the problem can be described as looking at a robin pulling a worm out of a hole. Does
                 the robin get the entire worm or some fraction of the worm? The factors are similar and deal with the
                 length of the worm and how far into the hole it is. If it is largely within the hole then it can grasp
                 the dirt, roots, and so on about it to “hold on for dear life.” If not, then the entire worm is a meal for
                 the “early bird.”
                    It turns out that the question dealt with here is related to determining the critical length of fi bers


                 that are to be used in a composite. When determining the optimum fiber length of a fiber in a matrix,
                 measurements are made using fibers of differing lengths. If a fiber can be removed from the matrix


                 unbroken, then it is too short, and if the fi ber breaks before it can be removed, then the fi ber is too


                 long. Thus, fiber lengths should be such that the fiber just begins to be broken rather than allowing
                 it to be removed in tact. In a composite, the worm is the fiber and the soil is the matrix. For the plas-

                 tic, the worm is the individual chain and the soil is the remainder of the plastic. For the composite,

                 the fiber contains many individual polymer chains, while for the situation dealt with here individual
                 polymer chains will be examined.
                    The length of fiber or chain that can be removed without breaking is related to the frictional and

                 attractive energies between the fiber and the matrix or other polymer chains holding onto the chain.

                 Thus, if the strength holding together the polymer backbone is greater than the frictional energy
                 holding the chain in place, the polymer chain will be removed unbroken. In general, what was found
                 through calculations was that PS chains to 300 units in length are capable of being removed in
                 tact without breakage. This is in rough agreement with what Sperling found experimentally. Thus,
                 individual PS chains up to about 300 units in length are removed from the plastic without chain
                 breakage.
                    The relationship between chain length and chain breakage was found to be directly related to
                 the typical length of chain necessary to produce physical cross-links, that is, chain entanglements.
                 (This is probably due to the fact that chain entanglements greatly increase the “apparent” chain
                 length and frictional energy needed to overcome to move a chain.) Typically, at least one chain
                 entanglement is needed to guarantee some chain breakage. For many vinyl polymers, including
                 PS, one chain entanglement occurs for every 300 units. Experimentally it was found that as the
                 length of the PS chain increases so does the number of chain entanglements so that with a chain
                 length of about 2,000 (or an average of seven chain entanglements), 50% of the chains are broken
                 and when the chain length is about 4,000 (or an average of 13 entanglements), approximately 100%
                 of the chains break.
                    The production of chain entanglements is statically directly related to polymer length for linear
                 chains, and almost independent of the nature of the vinyl unit for many polymers.
                    Chain length and entanglement are also related to the strength of the polymeric material. As
                 chain length increases, the number of entanglements increases as does the strength. At about eight
                 entanglements, the relationship between number of entanglements (and chain length) and polymer
                 strength levels off with only small changes in polymer strength occurring as the chain length and
                 number of entanglements further increases as shown in Figure 16.12.








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