Page 577 - Corrosion Engineering Principles and Practice
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540     C h a p t e r   1 3                                                                                                        C a t h o d i c   P r o t e c t i o n    541






                                                                         30 M
                                                                        minimum
                                                    Well bore cemented
                  To rectifier or                    through surface
                  junction box
                                                       formations




                         PVC vent pipe
                        with perforations in       String of impressed
                         anode intervals             current anodes

                                                    Coke breeze anode backfill
                                                       (Fluid or granular)

                 FIGURE 13.15  Typical deep bed anode in normal soil strata.




                         Anode  beds  are  sometimes  installed  deep  below  the  surface
                      (deeper than 30 m) (Fig. 13.15), a design that is particularly useful
                      for installations where electrical interference problems are severe
                      or  where  the  resistivity  of  the  soil  near  the  surface  is  high.  The
                      deep installation causes the current flowlines to become parallel
                      and  thus  provide  a  more  uniform  distribution  of  the  protective
                      current.

                      13.3.4  Anode Backfill
                      Chemical backfill is widely used to surround galvanic anodes when
                      they are buried in earth. There are several advantages to this. The
                      special backfill provides a uniform environment to promote uniform
                      anode consumption and maximum efficiency. It isolates the anode
                      material from direct contact with the earth thus preventing negative
                      effects by soil minerals that might otherwise build up high-resistance
                      films  on  the  anode  surface.  It  has  a  low  electrical  resistivity  that
                      provides a lower anode-to-earth resistance and greater current output
                      for cases where the surrounding soil is of higher resistivity.
                         A typical backfill material for magnesium anodes consists of
                      75 percent hydrated gypsum, 20 percent bentonite clay, and 5 percent
                      sodium sulfate. A mixture of 50 percent molding plaster (plaster of
                      Paris) and 50 percent bentonite clay works well with zinc anodes.
                      These backfill mixtures are available from suppliers or are provided
                      in  prepackaged  containers  as  shown  in  Fig.  13.16.  Figure  13.17
                      illustrates how these anodes are installed in their prepackaged backfill
                      containers.
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