Page 454 - Design for Six Sigma a Roadmap for Product Development
P. 454

Chapter
                                                              12








                                            Fundamentals of
                                     Experimental Design













           12.1 Introduction to Design of Experiments
           (DOE)
           Design of experiments is also called statistically designed experiments.
           The purpose of the experiment and data analysis is to find the cause-
           and-effect relationship between the output and experimental factors in a
           process. The process model of DOE is illustrated in Fig. 12.1. This model
           is essentially the same as the P-diagram model discussed in Chap. 2.

             Example 12.1. Agricultural Experiment Design of experiments was  first
             developed as a research design tool to improve farm yields in the early
             1930s. The output, or response, variable y in such an experiment was usu-
             ally the yield of a certain farm crop. Controllable factors, such as x   (x 1 ,
             x 2 ,…, x n ), were usually the “farm variables,” such as the amount of various
             fertilizers applied, watering pattern, and selection of seeds. Uncontrollable
             factors, such as z   (z 1 , z 2 ,…, z p ), could be soil types, weather patterns, and
             so on. In early agricultural experiments, the experimenter would want to
             find the cause-and-effect relationship between the yield and controllable
             factors, specifically, how different types of fertilizers, application quantities,
             watering patterns, and types of seeds would influence crop yield.

             In any DOE project, we will deliberately change those experimental
           factors and observe their effects on the output. The data obtained in
           the experiment will be used to fit empirical models relating output y
           with experimental factors. Mathematically, we are trying to find the
           following functional relationship:
                                   y   f(x 1,x 2,…,x n)   ε            (12.1)



                                                                          413
           Copyright © 2009, 2003 by The McGraw-Hill Companies, Inc. Click here for terms of use.
   449   450   451   452   453   454   455   456   457   458   459