Page 189 - Design for Six Sigma for Service (Six SIGMA Operational Methods)
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Value Engineering  161

                                                 Open  Depress
                                                 valve   level
                                 Release
                                   fuel
                                                Contain  Enclose  Apply
                                                 fuel    fuel   force
          Ignite  Produce  Ignite
         cigarette  flame  fuel

                                 Produce  Energize  Strike  Rub
                                  spark  particles  flint  material
        Figure 7.14 Primary Path of FAST Diagram for Cigarette Lighter


        This analysis clearly defines the task for product improvement. It breaks the
        problem down into functions that must be improved, revised, or eliminated
        to achieve the goal. The FAST diagram clearly identifies functions and their
        relationship to each other. Cost visibility analysis can identify high-cost
        areas. We now are ready to identify the relationship between cost and
        function. Specifically, we are ready to identify the cost for each function.
        Also, after clearly defining each function, we are able to identify the best
        cost for each function. The difference between current cost and the best cost
        is the profit improvement target. This provides us with an estimate of profit
        improvement potential. Table 7.11 provides an example of cost-function
        work sheet based on Example 7.3.



               How                                        Why




                     Manage  Control  Restrict
                      flame  flow  exit  Open  Depress
                                        valve  level
                     Protect  Release
                     flame  fuel
                                       Contain  Enclose  Apply  Activate  Stimulate
         Ignite  Produce  Ignite        fuel  fuel  force  thumb  muscle
         cigarette  flame  fuel
                                                       Accommodate
                           Produce  Energize  Strike  Rub  hand
                           spark  particles  flint  material
         When
                                             Rotate
                                             wheel
                      Scope

        Figure 7.15 FAST Diagram for Cigarette Lighter
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