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Sec. 4.7   Unsteady-State Operation o‘f  Reactors              189

                                    4.7.1  Startup of  a CSTR

                    An expanded     The startup of  a fixed volume CSTR under isothermal conditions is rare,
                   ver’”on O*  rhr\   but  it does occur  occasionally. Here we  want to determine  the time necessary
                   section an be
                    found on the   to reach steady-state  operation. We begin with the general mole balance equa-
                      CD-ROM  tion applied to Figure 4- 13a:

                                                                       dNA
                                                       FA, - FA + rAV = -                   (4-43)
                                                                        dt
                               Conversion does not have any meaning in startup because one cannot separate
                               the moles reacted from the moles accumulated in the CSTR. Consequently, we
                               must  use  concentration  rather  than  conversion  as  our variable  in  the balance
                               equation. For liquid-phase (u = u,)  reactions with constant overflow (V = V0),
                                using  t = V,/u,, we can transform Equation (4-43) to

                                                      CA,-C,  + rAt = z dC.4 -               (4-44)
                                                                        dt
                                For a first-order reaction  ( - YA = kCA) Equation (4-44) then becomes

                                                                                             (4-45)

                                which solves to


                                                                                             (4-46)

                                    Letting t, be  the time necessary to reach 99% of  the steady-state concentra-
                                tion, CA5:

                                                                  CAI3
                                                               = 1 + zk                      (4-47)
                                Rearranging Equation (4-46) for  CA = 0.99CA, yields

                                                                                             (4-4.8)

                                For slow reactions:

                                                                                             (U-49)
                                For rapid reactions:
                    Time to reach
                    steady state in                              4.6
                    an isothermal                            t, = F,                         (4-50)
                         CSTR                                     n
                                For  most  first-order  systems,  steady  state  is  achieved  in  three  to  four  space
                                times.
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