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Steady-State  8




                                            Nonisothermal


                                            Reactor Design









                                            If  you can’t stand the heat, get out of the kitchen.
                                                                             Harry S  Truman


                         We  now  focus  our  attention  on  heat  effects  in  chemical  reactors.  The basic
                         design equations, rate laws, and stoichiometric relationships  derived and used
                         in  Chapter  4  for  isothermal  reactor  design  are  still  valid  for  the  design  of
                         nonisothermal  reactors. The major difference  lies in the method  of  evaluating
                         the  design  equation  when  temperature  varies  along  the  length  of  a  PFR  or
              Heat effects   when heat is removed from a CSTR. In Section 8.1 we show why we need the
                         energy balance  and how it will be used to solve reactor design problems.  Sec-
                         tion 8.2 concerns the derivation and manipulation of  the energy balance for its
                         application to various reactor types. In Sections 8.3 and 8.4, the energy balance
                         is  coupled  with  the  mole  balance,  rate  laws,  and  stoichiometry  to  design
                         nonisothermal  reactors. In Section 8.5 a typical nonisothermal  industrial reac-
                         tor and reaction, the SO2 oxidation, is discussed in detail. We address the mul-
                         tiplicity of  steady states in Section 8.6 and close the chapter with Section 8.7,
                         nonisothermal  multiple reactions.


                         8.1  Rationale
                         To identify the additional information necessary to design nonisothemal reac-
                         tors, we consider the following example, in which a highly exothermic reaction
                         is carried out adiabatically in a plug-flow reactor.


                           Example 8-1  What Additional information is Required?

                           Calculate the reactor volume necessary for 70% conversion.
                                                      A-B

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