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 Encyclopedia of Physical Science and Technology  EN011J-141  July 31, 2001  15:14






               792                                                                       Pharmaceuticals, Controlled Release of


               degrades in the body. Drug delivery is then controlled by  the drug nifedipine, a widely prescribed antihypertensive.
               a combination of diffusion and biodegradation.    Other important products launched in the last 15 years
                                                                 include Prilosec, a diffusion-controlled microparticle oral
                                                                 formulation system for the drug omeprazole, and Lupron
               I.  INTRODUCTION/HISTORY                          (leuprolide) and Zoladex (goserelin), polypeptide drugs
                                                                 delivered from biodegradable intramuscular and subcuta-
               The  pharmaceutical  industry  has  produced  long-acting  neous implants. Since the first controlled release product
               oral medications since the 1950s. Enteric coated tablets  was launched, the controlled release industry has grown
               were the first long-acting medication to be widely used.  to a $10–20 billion industry with more than 30 major con-
               In 1952, Smith Kline French (SKF) introduced Spansules,  trolled release products registered with the U.S. Food and
               or “tiny time pills,” an over-the-counter cold medication  Drug Administration. A time-line showing some of the
               consisting of millimeter-sized pills containing the drug  important milestones in the growth of controlled release
               and covered with a coating designed to delay its disso-  technology is shown in Fig. 1. Development of the tech-
               lution. By varying the thickness of the coating, different  nology has been reviewed in a number of monographs.
               drug release profiles were achieved. These early products  Controlled slow release of drugs to the body offers sev-
               are best called sustained release systems, meaning that the  eral important benefits to the patient.
               release of the drug, although slower and more controlled
               than for a simple, fast-dissolving tablet, was still substan-  • More constant drug blood levels. In controlled re-
               tially affected by the external environment into which it  lease products, drug delivery to the body is metered slowly
               was released. In contrast, the release of drug from con-  over  a  long  period,  avoiding  the  problems  of  overdos-
               trolled release systems is controlled by the design of the  ing and underdosing associated with conventional med-
               system and is largely independent of external environmen-  ications. These problems are illustrated in Fig. 2, which
               tal factors.                                      shows the blood levels achieved when a relatively rapidly
                 The founding of Alza Corporation by Alex Zaffaroni  metabolized drug is given as a series of conventional fast-
               in the 1960s gave the development of controlled release  dissolving tablets. Immediately after the drug is ingested,
               technology a decisive thrust. Alza was dedicated to de-  blood levels begin to rise, reaching a peak value, after
               veloping novel controlled release drug delivery systems.  which the concentration falls as drug is metabolized. In
               The products developed by Alza during the subsequent  Fig. 2 two important concentration levels are shown: the
               25  years  stimulated  the  entire  pharmaceutical  industry.  minimum effective concentration, below which the drug
               The first pharmaceutical product in which the drug regis-  is ineffective and the toxic concentration, above which un-
               tration document specified both the total amount of drug  desirable side effects occur. Maintaining the concentration
               in the device and the delivery rate was an Alza product,  of the drug between these two levels is critical for safety
               the Ocusert, launched in 1974. This device was designed  and effectiveness. Controlled release systems meter deliv-
               to delivery the drug pilocarpine to control the eye dis-  ery of the drug to the body at a rate equal to the rate of
               ease glaucoma. The device consisted of a thin, elliptical,  drug removal by metabolization, so that a prolonged con-
               three-layer laminate with the drug sandwiched between  stant blood level is maintained. Because controlled release
               two rate-controlling polymer membranes through which  products use the drug more efficiently, the total amount
               the drug slowly diffused. It was placed in the cul de sac  required to produce the desired effect is often very much
               of the eye, where it delivered the drug at a constant rate  reduced, frequently by a factor of 10 or more.
               for 7 days, after which it was removed and replaced. The  • Improved patient compliance. A second benefitof
               Ocusert was a technical tour de force, although only a lim-  controlled release formulations is improved patient com-
               ited marketing success. Alza later developed a number of  pliance. Many studies have shown that few patients take
               more widely used products, including multilayer transder-  their medications in complete accordance to physician
               mal patches designed to deliver drugs through the skin.  instructions, and that the degree of noncompliance in-
               The drugs included scopolamine (for motion sickness),  creases significantly as the complexity of the instructions
               nitroglycerin (for angina), estradiol (for hormone replace-  increases. In one study of patients given once-per-day es-
               ment), and nicotine (for control of smoking addiction).  trogen/progesterone contraceptive tablets in a controlled
               Many others have followed Alza’s success, and more than  fashion, the pregnancy rate was less than 1 per 1000
               20 transdermal products, delivering a variety of drugs, are  patient-years. The same tablets prescribed to a normal
               now available. Alza also developed the first widely used  population of women resulted in a pregnancy rate of 50
               osmotic controlled release drug delivery systems under the  per 1000 patient-years due to noncompliance. Delivery
               trade name Oros. The first billion-dollar controlled release  of the similar contraceptive steroid levonorgestrel from a
               product was an osmotic product, Procardia XL, delivering  sustained release implant resulted in a pregnancy rate of
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