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 Encyclopedia of Physical Science and Technology  En012c-604  July 26, 2001  16:2






               792                                                                              Polymers, Thermally Stable


                                                                   2. Polybenzazoles—Ordered Polymers
                                                                 Highly ordered (rodlike) polymers derived from wholly
                                                                 para-linked polybenzazoles (XXVI) have been developed
                                                                 primarily as high-temperature fibers and self-reinforcing
                                                                 resins.







                                                                 Typically, PBO (XXVI,X = O) was originally developed
                                                                 as a fiber by the Stanford Research Institute. It is now
                                                                                R
                                                                 marketed as Zylon by Dow Chemical, Co. who, in con-
                                                                 junction with the Toyobo Research Center (Japan), have
                                                                 devised a unique spinning technology to produce fiber
                                                                 with a tenacity >5.8GPa.
                                                                   Polybenzothiazoles (PBT) and polybenzoxazoles
                                                                 (PBO) have merited particular attention since, like the
                                                                 ordered aromatic polyamides, they form liquid crystalline
                                                                 solutions. They are prepared in polyphosphoric acid (PPA)
                                                                 solution with very high intrinsic viscosities ∼30 dL/g. The
                                                                 spinning of the liquid crystalline solutions provides fibers
                                                                 of exceptional stiffness and strength. Typical of the het-
               FIGURE 9 Isothermal weight loss in air for PBI and N-phenyl PBI.  eroaromatic polymers, thermooxidative stability is high
               [Courtesy of Spain, R. G., and Ray, J. D. (1967). In “Conference
                                                                 (superior to the ordered polyamides); for PBT, weight
               on Stability of Plastics,” pp. E1–E4, Society of Plastic Engineering,
                                                                 losses of 2% at 316 C and 50% at 371 C after 200 hr
                                                                                                  ◦
                                                                                  ◦
               Washington, DC.]
                                                                 have been reported. A comparison of strength and modu-
                                                                 lus properties of PBT and conventional reinforcing fibers
               1. Helium (TGA)
                                                                 is shown in Table VII. In a further development both PBO
                  Polybenzothiazoles ≥ polybenzimidazoles
                                                                 and PBT are under investigation as high-strength/high-
                    > polyimides > polybenzoxazoles
                                                                 modulus resins. In this material form, the elimination of
                    > polyquinoxalines
               2. Air (ITGA)
                  Polyimides > polybenzoxazoles                       TABLE VII Tensile Properties of Ordered
                    > polyquinoxalines > polybenzothiazoles           PBT   Fibers  Compared  with  Alternative
                                                                      Reinforcements a
                    > poly-N-phenylbenzimidazoles
                      polybenzimidazoles                                             Tensile  Tensile
                                                                                    strength  modulus  Specific
                                                                       Fiber material  (MPa)  (GPa)  gravity
                 Materials applications such as glass-reinforced com-
               posites and filament-wound structures, metal-to-metal ad-  Boron        3174    414    2.60
               hesives, films, fibers, and foams have involved only the  Alumina      1380–3450  380   3.60
               wholly aromatic PBI (XXIII) Processing is conducted at  Silicon carbide  3450  290–331  3.20
               the prepolymer stage and, for the adhesives and laminates,  Carbon   2346–5500  207–345  1.78
               a major drawback is that they must be stored under re-  Polybenzamide  2760    131    1.45
               frigerated conditions. The only application to have made  Polyethylene  3001   90    0.95–0.98
               some headway against strong competition from the poly-  Polybenzothiazole  1518  186  1.40
               imides is the PBI fiber. Postspinning techniques of orienta-  E Glass   1725    69     2.54
               tion/crystallization of the predominantly amorphous fiber  Polyterephalimide  3720  124  1.44
               allow the attainment of optimum properties. PBI fibers ex-  (Kevlar 49)
               hibit outstanding nonflammability/low smoke generation
                                                                        a  Reprinted  with  permission  from  Critchley,  J.  P.,
               in air under extreme conditions; fabrics have been chosen
                                                                      Knight, G. J., and Wright, W. W. (1983). “Heat Resistant
               for the hazardous environments associated with aircraft  Polymers—Technologically Useful Materials,” Plenum,
               and spacecraft.                                        New York. Copyright 1983 Plenum Press.
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