Page 325 - Academic Press Encyclopedia of Physical Science and Technology 3rd Polymer
P. 325

P1: GQQ/GLT  P2: GRB Final Pages
 Encyclopedia of Physical Science and Technology  EN014B-670  July 28, 2001  16:50







              Rubber, Natural                                                                             391

              A. Test Recipes                                        TABLE XI Product Usage of Natural Rubber a
              The Crude Rubber Committee of the Rubber Division of       Product                 Percentage
              the American Chemical Society has recommended test
              recipes. These are used by the consumer as standard ref-  Tires and tire products     68.0
              erence compounds. The ACS-I test recipe is as follows:  Mechanical goods              13.5
                                                                     Latex products                 10.0
                                                                     Footwear                        3.0
                Natural rubber (test sample)         100.            Adhesives                       1.5
                Zinc oxide (Amer. Proc.—low lead)     6.             Miscellaneous                   2.0
                Stearic acid (Comm.—double pressed)   0.5                Total                     100.0
                Mercaptobenzothiazole (MBT, Captax)   0.5              a  It is interesting to note that synthetic rubber con-
                Sulfur (rubber makers’ grade)         3.5            sumption is also distributed among products in much the
                     Total                           110.5           same percentages.
                                       ◦
                Cure: 20, 30, 40, 60, 80 min at 127 C (260 F)
                                            ◦
                Tests: Modulus at 500, 600, and 700% elongation;  B. Distribution by Product
                    Tensile strength, breaking elongation on all cures
                                                                The percentage distribution of natural rubber usage by
                                                                product category has remained remarkably steady for the
              Some rubbers tend to be slower than normal in cure rate,
                                                                past 20 years (Table XI).
              usually because of insufficient naturally occurring activa-
              tors. In such cases, the same Crude Rubber Committee  C. Latex Products
              recommended a test recipe with higher fatty acid content
              (ACS-II test recipe):                             Natural rubber latex is often used in blends with vari-
                                                                ous synthetic rubber latices. This is because of conferring
                                                                properties of superior wet gel strength, tear resistance,
                  Natural rubber                   100.         strength, and wet tack. Product uses are in foam back-
                  Zinc oxide                        6.          ing for carpets, foam for bedding and upholstery, dipped
                  Stearic acid                      4.          goods, surgical goods, gloves, drug sundries, adhesives,
                  Mercaptobenzothiazole             0.5         and thread. Compounding is done by the addition of aque-
                  Sulfur                            3.5         ous dispersions of rubber chemicals.
                       Total                       114.           Recently, latex allergy sensitivity has been claimed,
                  Cure: 5, 10, 15, 20, 30, 45, 65, 100,         especially with latex gloves. Latex containing high pro-
                                  ◦
                                        ◦
                      150, 225 min at 141 C (286 F)             tein levels are particularly targeted. In addition, powdered
                                                                gloves have been reported to provide an aerosol to carry
                Pure gum vulcanizates exhibit erratic test results. In  the allergens. Extra safety has been provided by double-
              addition, MBT is no longer the most common cure accel-  centrifuging the field latex and also by enzyme treatment
              erator for natural rubber. Also, there is some merit in using  to destroy 95% of the proteins.
              carbon-black-loaded vulcanizates, to accommodate syn-
              thetic rubber comparisons. For these reasons, the Crude  D. Tire Products
              Rubber Subcommittee of D-11, ASTM has recommended
                                                                Asageneralruleofthumb,thelargerthetire,thehigherthe
              the following test recipe (ASTM test recipe 1-I):
                                                                percentage content of natural rubber. In passenger tires,
                                                                natural rubber is primarily used in the carcass, for hot
                                                                strength properties, low heat build-up in service, supe-
                  Natural rubber (or cis-polyisoprene)  100.
                                                                rior building tack, and better ply adhesion. In radial tires,
                  Zinc oxide                        5.
                                                                much higher amounts of natural rubber are used, espe-
                  Stearic acid                      2.
                                                                cially for essential green stock strength during the forming
                  N-tert-Butyl-2-benzothiazole sulfenamide  0.7
                                                                and building operations.
                  Oil furnace black                35.
                                                                  It is the commercial vehicle in which the majority of
                  Sulfur                            2.25
                                                                natural rubber is consumed. This includes aircraft, truck,
                       Total                      144.95
                                                                tractor, and any off-the-road application. These use natural
                                                                rubber in the tread and sidewall, as well as the carcass. Re-
              Depending upon the ultimate product usage, either or both  sistance to blowout, tread groove cracking, and rib tearing
              the pure gum and black loaded recipe may be tested.  are the outstanding features.
   320   321   322   323   324   325   326   327   328   329   330