Page 371 - Environmental Nanotechnology Applications and Impacts of Nanomaterials
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356   Environmental Applications of Nanomaterials

        Membrane Fabrication Using Nanomaterials
        The performance of membranes is intimately linked to the materials
        they are made from. The composition of the membrane will determine
        important properties such as rejection (selectivity), propensity to foul,
        mechanical strength, and reactivity. Membrane composition may even
        determine the element geometries that are (or are not) possible and, of
        course, the cost of the membrane. It is therefore not surprising that the
        creation of new nanomaterials opens the door for many new approaches
        to fabricating and improving membranes. We will consider three cases.
        In the first case, we will consider examples where nanomaterials are
        used to make membranes. In the second case, we will examine enhance-
        ments in existing membrane materials achieved through the introduc-
        tion of nanomaterials to create new composites. Finally, we will take a
        look at the use of nanomaterials to “mold” membranes in a process
        known as nanomaterial templating.


        Membranes made from nanomaterials
        In some instances, membranes may be made (nearly) entirely of prod-
        ucts of nanochemistry. The advantages of these materials may include
        improved processing, due for example to the lower sintering tempera-
        ture required when nanoparticles are used as precursors to ceramic
        membranes. Or  they may include  include improved performance linked
        directly with the properties of the materials.

        Ceramic membranes derived from mineral nanoparticles. Mineral mem-
        branes have been made from a variety of mineral nanoparticle precur-
        sors. Commercially available ceramic membranes are typically made
        from metal oxides such as Al 2 O 3, ZrO 2 , and TiO 2 [15]. However, mem-
        branes can be made from many other nanomaterials ranging from gold
        [16, 17] to SiO 2 [18]. In most cases nanoparticles are deposited on a sup-
        port surface and then calcined to create the membrane. Processes differ
        in the manner in which nanoparticle precursors are prepared. One
        common procedure for producing nanoparticle precursors to these
        membranes is to precipitate particles under controlled conditions creating
        a suspension or sol of nanoparticles that are deposited on a surface and
        dried to form a gel. This procedure is known as sol-gel.
          Sol-gel involves a four-stage process: dispersion, gelation, drying, firing.
        A stable liquid dispersion or sol of the colloidal ceramic precursor is
        initially formed in a solvent with appropriate additives. In the case of
        alumina membranes, this first step may be carried out with 2-butanol
        or iso-propanol. By removing the alcohol, the polymerization of aluminum
        monomers occurs leading to a precipitate. This material is acidified, typ-
        ically using nitric acid, to produce a colloidal suspension. By controlling
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