Page 40 - Estimator's Piping Man-Hour Manual 5E
P. 40

Section One-SHOP FABRICATION 23

                           MANUAL BUTT WELDS
                                 Labor for Welding Only
                                 Carbon Steel Materials
                                NET MAN HOURS EACH
            Standard   Extra
             Pipe   Heavy Pipe               SCHEDULE NUMBERS
      Size   &OD Sizes  & OD Sizes
      Ins.   3/8 "Thick  1/2" Thick  20   30   40   60   80   100   120   140   160
                              _ _   _ _        _ _                   _ _
     1        0.6      0.7          _ _   0.6       0.7   --    _.         0.9
     1-1/4    0.7      0.7    --         0.7   --   0.7   --    --   ._    1.0
                              _ _
     1-1/2    0.7      0.8          --   0.7   --   0.8   --    ~­   --    1. 1
                              _ _   _ _                   _ _   _ _   _ _
     2        0.8      0.9               0.8   ._   0.9                    1.4
     2-1/2    1.0      1.1    --    --   1.0   --    1.1   --   --   --    1.6
                              _ _   _ _        _ _              _ _   _ _
     3        1.1      1.2               1. 1        1.2   --              1.8
     3-1/2    1.2      1.4    --    --   1.2   --    1.4   --   --   --    --
     4        1.3      1.6    --    --   1.3         1.6   ..   2.4   ..   2.6
                                               —
     5        1.5      1.9    --    ..   1.5   ._    1.9   —    2.5   --   3.3
                              _ _   _ _        _ _                   _ _
     6        1.8      2.1               1.8        2. 1   ._   3.2        4.3
     8        2.2      2.8    2.2   2.2   2.2   2.5   2.8   3.8   5. 1  1   6.4   7,3
     10       2, 7     3.4    2.7   2.7   2.7   3.4   4.3   5.8 1 8.0   9.6   11.1
     12       3.1      4.0    3.1   3.1   3.4   4.4   5.6   8.4   10.4   13.0   15.2
     14 OD    3.6      4.8    3.6   3.6   4.2   5.8   8.1  11.2   13.7   16.3   19. 2

     16 OD    4. 2     5.6    4. 2   4.2   5.6   7.1   10.5   14.3   17.6   21. 1   23.5
     18 OD    4.9      6.5    4.9   5.7   7.3   9.5   13.9   18.5   21.7   25.4   28.6
     20 OD    5.3      7. 1   5.3   7.1   7.9   11.7   16.5   22.1   27.0   31.3   34.6
     24 OD    5.9      8.5    5.9   10.5   11.2   17.0   26.3   30.4   36.9   41.8   50.2

     Pipe Thickness: Wall thickness of the pipe determines the man hours that will apply. For butt
        welds of double extra strong materials, use Schedule 160 listings.
     Mitre Welds: Add 50% to butt weld man hours.
     Cutting and Beveling Pipe: Man hours do not include cutting and beveling of pipe. See respective tables for these
          charges.
     Preheating: H specified or required by Codes, add for this operation. See man hours for pre­
         heating.
     Stress Relieving: Stress relieving of welds in carbon steel material is required by the A.S. A.
        Code of Pressure piping where the wall thickness is 3/4" or greater.
         A.11 sizes of butt welds shown below the ruled lines are 3/4" or greater in wall thickness
        and must be stress relieved.
        Where stress relieving is required, an extra charge should be made. See man hours for
        stress relieving.
     Unlisted Sizes: Unlisted sizes take the next higher listing.
     General Notes: For additional notes on welding see page 18.
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